Advanced Industrial CNC Lathe for Precision Metal Cutting

Product Description

GSK 980TDi-H: Elevate Your Machining Precision with Our High-Performance CNC Controller for Turning Machines
 

Product Description

 

GSK980TDi TURNING MACHINE CNC PRODUCT BRIEF
Introducing the latest evolution in the GSK980TD series, the GSK980TDi. Developed by the original team behind the acclaimed GSK980TD, GSK980TDa, GSK980TDb, and GSK980TDc models, this innovative controller is GSK's newest offering for the CNC Turning machine and Turning center market.
Harnessing the power of the GSK-Link industry BUS, the GSK980TDi integrates BUS servo drive units and multi-core 23-bit absolute encoder servo motors, achieving an astounding 0.1μm positional accuracy. With features like online servo parameter configuration and non-block mechanical zero return, this controller has been meticulously designed by top industry professionals. Extensive research has gone into enhancing efficiency, intelligent applications, user-friendly operation, and facilitating user-driven secondary development.
The launch of the GSK980TDi heralds a groundbreaking revolution in the common CNC system market!

Technical features

 Based on GSK-Link industrial field bus.

 Least command increment: 0.1μm, maximum traverse rate: 100m/min.

 Support turning and milling.

Support torque control .

Support servo parameter online configuration,  servo status real-time monitoring.

Support display interface secondary development (User-defined).

Support non-stop mechanical zero return.

Standard bus servo drive unit and multi-turn 17-bit absolute encoder.

 

High Speed & High Precision Control
Built on the robust GSK-Link industrial fieldbus, our servo motors, coupled with GR-L series servo devices and 25-bit or higher resolution absolute encoders, deliver nano-level interpolation. This ensures that the system's output accuracy aligns perfectly with the servo motor encoder's feedback accuracy, maximizing the performance of high-resolution encoder servo motors for superior high-speed, high-precision processing outcomes.

 

Oscillating Chip Break
During the roughing process, a periodic sine/cosine wave disturbance is applied to the feed axis. This causes the tool to oscillate along the cutting path, breaking continuous chips into manageable pieces and preventing them from entangling with the tool or workpiece, which could otherwise lead to tool breakage or misalignment of the workpiece.

 

Support for Turning, Milling, and Drilling Complex Machining
The system is equipped with 5 feed axes and 2 analog spindles. When paired with a servo spindle, it enables functionalities such as spindle orientation, rigid tapping, cylindrical interpolation, and polar coordinate interpolation, effectively meeting the diverse requirements of turning and milling operations.

Graphical Simulation
During program execution, the workpiece entity is utilized as a model to simulate the real machining environment. This makes the tool path visualization more intuitive, simplifying the process of identifying and correcting programming errors.

 

Thread Repair Function
The thread repair function allows for the precise repair of damaged threads, whether they be large oil pipelines or screws, regardless of whether the machine tool utilizes a servo spindle or an analog spindle.

 

Polygon Turning

For traditional polygon processing, power milling tools are usually used for processing. For occasions where high precision is not required the polygon turning function can be used to accelerate the processing of various polygons by the offset angle before synchronizing the workpiece axis with the main control axis and changing the speed ratio of the workpiece axis and the tool axis.

 

Machine Tool Fault Diagnosis
The diagnostic function provides a visual representation of the machine tool's input and output signals directly on the machine's structural diagram. This intuitive display makes fault identification and troubleshooting more straightforward and efficient.

 

Application Case
GSK980TDi Applied in Brake Pad Machining

Special type: Brake pad processing machine

Application effect 

Driving linear and rotary axes with a general servo drive;

The grinding wheel is machined with end faces instead of the side of the common grinding wheel;

Complete tasks with dedicated instructions

 

Technical Specification

Item	Specification
Controlled axis number	Max. controlled axis number: 5 axes
	Max. linkage axis number: 5 axes (linear interpolation), 2 axes (circular interpolation)
	PLC controlled axis number: 5 axes
Coordinate value(system) and dimensions	Work piece coordinate system (G50), local coordinate system, work piece coordinate (G54-G59
	Coordinate plane selection
	Position command range: 99999999 x least input increment
	Absolute/incremental proaramming, diameter/radius proqramming, inch/metric conversion, linear axis/rotation axis
preparatory function	9 G commands, including quick positioning. linear interpolation, circular interpolation. cylindrical interpolation,  thread cutting, polar coordinate interpolation, polygon turning, rigid tapping, dwell, driling, tool compensation,  macro call, jump, cycle, tilt axis and thread repair, etc.
Feed function	Rapid traverse rate: 0 mm/min -100000 mm/min
	Rapid override: FO, 25%, 50%, 100%, a total of 4 levels of real-time adjustment
	Cutting feedrate: 0 mm/min ~15000 mm/min
	Feedrate override: 0~150%, a total of 16 levels of real-time adjustment
	Rapid traverse/cutting feedrate acceleration/deceleration: linear type,  S type. the starting and termination rate ot acceleration/deceleration  and acceleration/deceleration time set by the parameters
Bus function	Servo motor with multi-turn absolute position encoder
	The absolute coordinate system is automatically restored after machine is powered off
	Machine tool mechanical return without block
	Servo parameters online modification
	Servo status online diagnosis
	Operation log, running log, processing log
	Remote monitor.GSKLINK function
Thread cutting	Thread type: equal pitch straight thread / taper thread / end thread / arc thread,  variable pitch straight thread / taper thread / end  thread / equal tip width variable lead thread
	Number of threads:1-99
	Thread pitch: 0.01mm~500mm (metric thread) or 0.06 teeth/inch-2540 teeth/inch (inch thread)
	Thread cutting acceleration and deceleration: Linear type, index type, S type optional
	Thread run-out: The run-out length, angle and rate characteristic can be set.
Spindle function	Spindle revolution speed: Set by S code or PLC signal, the range: 0 rpm ~9999 rpm
	Spindle override: 50% ~ 120%, a total of 8 levels of real-time adjustment
	2 route 0V~10V analog voltage output, support flexible tapping/rigid tapping
	2 route spindle encoder feedback, the spindle encoder resolution can be set.
Tool function	Tool length compensation (tool offset): 32 groups
	Tool wearing compensation: 32 groups
	Tool lifetime management:32 groups (8 pieces/group)
	Tool nose radius compensation (C type)
	Tool seting mode: Fixed point tool setting, trial cutting tol setting, reference point matching tool setting,  automatic tool seting,coordinate recording function
	Tool offset execution mode: modify coordinate mode, tool movement mode
M.S.T function	Special M code (M00,M01, M02,M30,M98 and M99 ) , other M codes are defined by PLC
PLC function	Two levels of PLC program, maximum5000 steps, the 1st level refresh period 8ms ,13 basic commands,  44 function commands
	PLC program on-line display, real-time monitor; support PLC warning and PLC alarm
	Support many PLC programs, the current running PLC program optional
	Basic I/O: 48 inputs/38 outputs
	Extendable serial I/O unit (optional): IOR-21F: 24 inputs, 16 outputs, 2 analog voltage output IOR-21T: 24 inputs, 16 outputs, 2 analog voltage output IOR-04T: 48 inputs, 32 outputs IOR-44T: 48inputs, 32 outputs, 4 analog voltage output, 1 RS485/232 serial interface
Program memory and edit	Program memory: 64M, 10000 programs (include subprogram and macro)
	Edit mode: full-screen edit
	Edit function: program/block/character search, rewrite, delete, copy, paste
	MDI input, 10 blocks operation
	Support macro/subprogram call, allow 4-layer subprogram nesting
	The calculator
	Miscellaneous programming
Program check function	Path preview, graphic simulation, dry run, machine tool lock, M.S.T lock , single block operation, stored stroke check
Simplified programming function	Canned cycle, multiple canned cycle, rigid tapping, direct input of drawing size, automatic chamfering,  statement macro programming
Compensation function	Back ash compensation : 0 mm-2 mm or 0 inch-0.2 inch. backlash compensation mode  and the freauency set by the parameters
	Memory pitch error compensation: Total 1024 compensation points,  each axis compensation point number set by the parameters
HMI	8.4" LCD true color
	Support Chinese, English and other languages display
	The process path shows that the process path can be zoomed in and out;  the font of the program content can also be zoomed in and out.
	Position, Program, Tool Compensation, Alarm, Parameter, Set, Graph, Diagnosis, Ladder diagram, Help
Operation management	Operation mode: Edit, Auto, MDl, Mechanical zero return, MPG/Single step, Manual, Program zero return,  MPG trial cutting/Retraction
	6 level operation authority management
	32 times for power off in the limited time
	Program switch,Parameter switch
	MPG interruption, Teach
	The machine function debugging, the machine default diagnosis
	Reqular maintenance function
Communication function	USB flash disk: USB flash disk fle operation, USB flash disk fle direct processing, support PLC program,  system software upgrade with USB flash disk upgrade
	RS232: Bidirectional transmission of parts programs, parameters, etc., screw-in parameter import and export,  support PLC program update
	LAN: Remote file transfer
Safety function	Emergency stop, hardware travel limit, software travel check, data backup and recovery
Electrical interface	48/38 digital input and output interface, 2-way encoder interface, 2-way hand wheel interface,  2-way spindle analog interface, Rj45 network port, GSK-LINK network port
Overall dimension	GSK980TDi(W*H*D)	420 x260 x 150mm
	GSK980TDi-V(W*H*D)	292 x 422 x 150mm
	GSK980TDi-H(W*H*D)	400x400x150mm

 

Company Profile

 

GSK CNC Equipment Co., Ltd. (hereinafter referred to as GSK) is steadfastly dedicated to advancing the frontier of basic equipment industrial development. We excel in providing comprehensive 'trinity' packaged solutions encompassing machine tool CNC systems, servo drives, and servo motors. At GSK, we are pioneers in expanding into the realms of industrial robots and all-electric injection molding machines. Our innovative marketing model, through our machine tool exhibition halls, offers customers holistic professional remanufacturing solutions and services. We champion the integration of production and education by establishing vocational education and training institutes to cultivate highly skilled CNC professionals. GSK has evolved into a renowned high-tech enterprise that seamlessly blends science, education, industry, and trade, proudly known as the 'China Southern CNC Industrial Base.'
With an unwavering commitment to our corporate philosophy of 'establishing a centennial enterprise and crafting golden quality,' and driven by our service ethos of 'continuous improvement and user satisfaction,' GSK relentlessly advances technological innovation. We are dedicated to enhancing user product value and benefits, propelling the localization process of the basic equipment industry. Our mission is to elevate the technological standards of the industry and bolster China's national equipment manufacturing sector.

 

Main products:

GSK CNC System Industrial Robot

 

Full Electric Injection Molding Machine CNC Machine

International ExhibitionExhibition Hall

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FAQ

 

Payment Terms

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For more information, please contact us. We prioritize addressing any problems you may have.
We look forward to establishing a long-term, effective partnership.

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