Advanced Fully Automated Welding System for High Production Efficiency

Product Details
Customization: Available
Application: Welding, Loading, Forging, Burnishing, Polishing,
Control Mode: Continuous Path Control
Manufacturer/Factory & Trading Company

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Number of Employees
2146
Year of Establishment
1991-04-08
  • Advanced Fully Automated Welding System for High Production Efficiency
  • Advanced Fully Automated Welding System for High Production Efficiency
  • Advanced Fully Automated Welding System for High Production Efficiency
  • Advanced Fully Automated Welding System for High Production Efficiency
  • Advanced Fully Automated Welding System for High Production Efficiency
  • Advanced Fully Automated Welding System for High Production Efficiency
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  • Overview
  • Applications
  • Robot Family
  • Company Profile
Overview

Basic Info.

Repeatability
0.05mm
motion radius
1490mm
Structure
Articulated
Mounting Type
Ground, Bracket, Ceiling
Payload
6kg
DOF
6
Weight
185kg
Condition
New
Certification
ISO, CE
After-sales Service
1 Years
Warranty
1 Years
Transport Package
Wooden
Trademark
GSK
Origin
Guangzhou, China
HS Code
8479501000
Production Capacity
50000 Sets/Years

Product Description


 GSK RH06A3-1490 6 Axis Cnc Industrial Automatic Welding Robot
Application field: lt is widely used in automobiles and their accessories, motorcycles and theiraccessories, and agricultural machines, engineering machines and other hardware welding fields.
Advanced Fully Automated Welding System for High Production Efficiency
Type Dof Drive Method Payload
(kg)
 Repeatability
(mm)
Motion Range(°) Top Velocity(°/s) Allowed Top Torque
(N.m)
Motion
Radius
(mm)
Machine
Weight
(kg)
J1 J2 E J3 J4 J5 J6 J1 J2 E J3 J4 J5 J6 J4 J5 J6
RH06A2-1490 6 AC Servo Drive 6 ±0.05 ±170 +115~-80 / +80~-150 ±180 ±135 ±360 200 200 / 200 282 370 630 14 12 6 1490 190
RH06A2-2000 6 AC Servo Drive 6 ±0.05 ±170 +140~-70 / +75~-140 ±180 ±135 ±360 175 165 / 195 282 370 630 14 12 6 2000 265
RH06A3-1490 6 AC Servo Drive 6 ±0.05 ±170 +120~-85 / +83~-150 ±180 ±135 ±360 200 200 / 200 400 356 600 14 12 7 1490 185
RH06B1-1605 7 AC Servo Drive 6 ±0.05 ±170 +110~-70 ±90 +80~-150 ±180 ±135 ±360 200 173 200 200 288 375 630 14 12 6 1605 215


Note: Avoid to contact with the inammable and explosive and corosive gas and licuid, do not splash the wate, oil and dust kep away from the electric applances noisy resource (plasma)Advanced Fully Automated Welding System for High Production EfficiencyGSK Production Line Unit Control System
&.It is for a machining field's monitor management system to assemble lines of production equipments used for machining all kinds of parts;
&.Utilizing GSK-LINK on-site bus realizes high-speed connection between the CNC machine, industrial robot and production line's auxiliary operation device:
&.On-line and off-line programming support;
&.Simply humanized operation;
&.Maximally improve production efficiency and stability of production quality Reduce labor cost:
&.Optimize and improve customers' management system.
Advanced Fully Automated Welding System for High Production Efficiency
GSK General Control Management System
&.It is used for achieving the"Digitalized factory","Intelligent workshop" management system;
&.CAM and CAPP application and management;
&.Conveniently flow plan fast;
&.Count and regulate production capacity;
&.Equipment utilization statistics;
&.Production flow interference;
&.Elevate C/T and so on.
Advanced Fully Automated Welding System for High Production Efficiency
Applications

1.Application in aluminum template industry of GSK RH06 welding robot .
Customer Requirements
Robot replaces manual work, and alternative welding with double-position.
Advanced Fully Automated Welding System for High Production EfficiencyApplication Effect
1.The general loading and clamping workpiece, pneumatically clamping to orientate the workpiece, the robot completes welding according to a preset program, and the double-position man-machine alternating operation is performed;
2.Equipped with automatic torch cutting mechanism to effectively guarantee the continuity of production.
3.  2 welds are replaced by two robots at the same time, and the work can be stably carried out for a long time.
4.The welding is a high-risk industry, the high temperature/ smoke dust/ arc light has certain negative influence on the physical and mental health of workers, and robots can avoid the occurrence of various accidents.
5.The application of the welding robot in the trend that the manufacturing cost is saved, the quality of the  product is greatly improved, and the stability of manufacturing the production capacity of the enterprise is effectively ensured, and the welding robot is an essential element for transforming the labor-intensive manufacturing enterprise to the intelligent manufacturing enterprise.
Advanced Fully Automated Welding System for High Production Efficiency

2.GSK RH06 Robot Applied to Laser Welding.
Customer Requirements
GSK RH06 welding robot application in small appliance industry

Application Effect
1.Robot replaces manual welding, stainless steel sheet (0.6mm) is welded, and there is no obvious deformation and turn through.
2.The general loading and clamping workpiece, pneumatically clamping to orientate workpieces, and the robot completes the welding according to a preset program.
3.The robot equipped with optical fiber transmission laser welding machine is capable of high-speed continuous welding.
4.Replacing the welder by the robot, replacing the traditional argon arc welding machine by a laser welding machine.
5.The welding speed is greatly improved than the traditional argon arc welding, the welding deformation is small, the forming consistency and color of the welding bead are better than that of argon arc welding.
6.The use cost of welding consumables is lower than that of argon arc welding.
Advanced Fully Automated Welding System for High Production Efficiency

3.Application of GSK RH06 Robot in electrical industry

Customer Requirements
Robot substitutes artificial loading, unloading and welding, stainless steel products TIG welding.

Application Effect
1.The robot grips the workpiece to rotate to the orientation tool, automatically clamping and orientation workpiece, and the robot completes the welding according to a preset program;
2.The robot is matched with pneumatic clamping and argon-arc welding machine, and can be automatically welded after loading and unloading.
3.Replacing operator and welder by robot to achieve full-automatic welding and no need labor any more.
4.The tooling is flexible tooling, and the length and width can be adjusted automatically according to the selected procedure.
Advanced Fully Automated Welding System for High Production Efficiency

4.GSK RH06 Welding Robot Applied to Axle
Customer Requirements
The spot welded semi-product completes full-length welding, and the welding must not be distorted, must not appear insufficient welding, undercut, air vent and other welding faults, and the welding fixture should be as simple as possible
Advanced Fully Automated Welding System for High Production Efficiency


5.GSK RH06 Welding Robot Applied to Some Company's Welding Fixture
Customer Requirements
1.The spot welded semi-product completes full-length welding, and the welding must not be distorted;
2.The workstation can apply products with different specifications, the weld assembly can be dismountedduring welding to save time;
3.The workstation with compact structure and proper rational utilization has arc light guard.

Advanced Fully Automated Welding System for High Production Efficiency
6.GSK RH08 Welding Robot Applied to Welding Fixture

 

Customer Requirements
Elements of parts are welded together, the welding must not be distorted, and the weld assembly can be dismounted simultaneously during welding to save time.


Application Effect

Using industrial robot to replace manual welding improves the welding quality and efficiency, and the welding appearance is beautiful to enhance the visual aesthetics.
Advanced Fully Automated Welding System for High Production Efficiency

7.GSK RH06 Welding Robot Applied to Jiechang Linear Transmission Company's Welding Fixture
Customer Requirements
1.Parts and components are clipped by the customized fixture to perform full-length welding, and the welding must not be distorted, must not appear insufficient welding, undercut, air vent and other welding faults.
2.Try to reduce manual work activity range between two stations in the robot reaching area. Rationally distribute workstations, and loading/unload.
3.The workstation has interference to arc light and other guard facilities. Two stations independently work, without interference each other to further improve the device utilization.
4.The worktable is applied to three products' welding requirements.

Advanced Fully Automated Welding System for High Production Efficiency
8.GSK RH06 Welding Robot Applied to Laser Welding
Customer Requirements
1.One robot and one welding station consist of one robot welding system;
2.Have no obvious weld penetration, well consistent welding forming;

Application Effect
1.Manually clamp workpieces, use pneumatic to complete clamp positioning, and the workpiece clamped one time completes all welding work;
2.Consistent welding forming appearance is beautiful without weld penetration, stable quality and small deformation after welding;
Advanced Fully Automated Welding System for High Production Efficiency


9.GSK RH06 Welding Robot Applied to MAG/ CO2 Welding
 

Customer Requirements
1.The product must meet customers' techniques, process drawing and quality's requirements;
2.Butt welding interval is less than 0.5mm;
3.Corner joint welding interval is less than 1mm;
4.Conformity error at workpiece welding joint is less than 0.3mm;
5.Workpieces have no welding burs and other flaws after being welded;
6.Welding efficiency: the welding time is <30S/PC; 


Application Effect
1.Manual fixture workpiece, use the pneumatic clamping positioning,and the revolving shaft adapts with the overall welding operations of the robot at a time;
2.When the workpiece is fixed by manual, robot is performed the welding at another side to quarantee the consecutiveness during the production.
Advanced Fully Automated Welding System for High Production Efficiency



10.GSK RH06 Welding Robot Applied to Automobile Accessories'Welding Fixture

Customer Requirements
1.Parts and components are clipped by the customized fixture to perform full-length weldinq, but thewelding must not be distorted, must not appear insufficient welding, undercut, air vent and otherwelding faults;
2.Reduce manual work's operation range between two stations as much as possible in the range of therobot arriving, properly layout stations, and workstations should be compact, reasonably using space.and reducing occupied area;
3.Its workstations have arc light protection, safety ight curtains and other safety facilities, two stationsindependently work, without interference each other to further improve the device utilization;

Advanced Fully Automated Welding System for High Production Efficiency

 
Robot Family
With the industry control technology R&D, and manufacture experience for more than 30 years, GSK has produced our industrial robots with independent intellectual property rights, including robot controllers,servo motors and servo drivers and other key functional components. Presently, GSK's industrial robots are divided into 6 series covering transportation, welding, polishing, painting, stacking and paralleling, up to 30 kinds of product.
Being one of enterprises undertaking"National ntelligent Manufacturing Equipment DevelopmentSpecial Project", GSK independently researches and develops industrial robots carrying high quality andhigh technology of GSK's CNC systems. According to users' requirements, it provides robots with superiorperformance, designs and manufactuers fixture and conveyor required for automation solution.
Advanced Fully Automated Welding System for High Production Efficiency

 

Company Profile
Advanced Fully Automated Welding System for High Production EfficiencyGSK CNC Equipment Co., Ltd. (hereinafter referred as GSK) is specially devoted to conducting research and practice of basic equipment industrial development, providing "trinity" packaged solutions of machine tool CNC system, servo drive and servo motor, taking initiative in the expansion of industrial robot and all-electric injection molding machine field, developing the new marketing mode of machine tool exhibition hall, providing the customers with all-round professional machine tool remanufacturing solutions and services, promoting the integration of production and education, setting up the vocational education and training institute, as well as conducting highly skilled CNC personnel training. It has developed into a high-tech enterprise integrating science, education, industry and trade, thus being known as "China Southern CNC Industrial Base". 
Adhering to the corporate philosophy of "making itself a century-old enterprise and building gold quality" and the service spirit of "keeping improvement and making users satisfied", GSK enhances the user product value & benefits through continuous technological progress and innovation, and makes unremitting efforts to promote the localization process of basic equipment industry, improve the technological level of the industry, and promote the development of China's national equipment manufacturing industry. 
Advanced Fully Automated Welding System for High Production Efficiency
Advanced Fully Automated Welding System for High Production Efficiency

Main products:

                            GSK CNC System                                                                          Idustrial robot  
Advanced Fully Automated Welding System for High Production Efficiency
Advanced Fully Automated Welding System for High Production Efficiency


Full electric injection molding machine                                              CNC machine
Advanced Fully Automated Welding System for High Production Efficiency
Advanced Fully Automated Welding System for High Production Efficiency
                                             

Advanced Fully Automated Welding System for High Production Efficiency




 

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