Innovative Industrial Robot Solution for Efficient Die-Casting Operations

Product Description

RB35-1850
Application field: lt is widely used in burnishing, polishing, machine loading/unloading andautomatic transport on punching automation production lines.

product feature
1.Greatly simplified mechanical structure design, high reliability, stable performance, good product consistency, the overall performance of the robot greatly improved

2.Perfect seal design, its local (J4~J6 axis) protection level up to IP65, the robot to the working environment more adaptable ability

3. High speed, high precision, improve production efficiency, reduce production costs;

4. Different movement radius and load can meet the needs of customers in different market areas


 

Type		Dof	Drive Method	Payload (kg)	Repeatability (mm)	Motion Range(°)						Top Velocity(°/s)						Permissible Inertia  of Wrist (kg.m^2)			Allowed Top Torque (N.m)			Motion Radius (mm)	Machine Weight (kg)
						J1	J2	J3	J4	J5	J6	J1	J2	J3	J4	J5	J6	J4	J5	J6	J4	J5	J6
RB03A1-562		6	AC Servo Drive	3	±0.02	±150	+136~-51	+64~-131	±150	±150	±360	375	375	419	600	600	750	0.077	0.077	0.029	9.3	9.3	4.5	562	36
RB06-900		6	AC Servo Drive	6	±0.03	±170	+135~-100	+155~-110	±170	±170	±360	337.5	270	375	300	375	468				12	10	6	900	60
RB06Q1-1430		6	AC Servo Drive	6	±0.04	±155	+162~-55	+90~-270	±180	±150	±360	267	220	220	504	378	720	0.582	0.257	0.074	21.2	21.2	9.2	900	60
RB08A3 series	RB08A3-1490	6	AC Servo Drive	8	±0.04	±170	+120~-85	+83~-150	±180	±180	±360	200	200	200	400	356	600	/	0.19	0.065	14	12	7	1490	185
	RB08A3-1700	6	AC Servo Drive	8	±0.04	±170	+120~-85	+83~-150	±180	±180	±360	180	180	180	400	356	600	/	0.19	0.065	14	12	7	1700	187
RB12-1500		6	AC Servo Drive	6	±0.04	±170	+120~-85	+83~-150	±180	±135	±360	160	160	160	300	300	360	0.33	0.33	0.17	24	24	13	1500	186
RB20A3  series	RB20A3-1700	6	AC Servo Drive	20	±0.04	±170	+160~-80	+76~-112	±180	±180	±360	175	175	180	330	330	450	/	0.93	0.4	40	50	22	1700	265
	RB20A3-1900	6	AC Servo Drive	15	±0.04	±170	+160~-80	+76~-112	±180	±180	±360	175	175	180	330	330	450	/	0.93	0.4	40	50	22	1900	273
RB35 series	RB35-1850	6	AC Servo Drive	35	±0.04	±170	+120~-85	+85~-155	±180	±180	±360	160	160	175	310	360	375	2.46	2.46	1.41	75	75	68	1850	369
	RB35-2050	6	AC Servo Drive	30	±0.04	±170	+120~-85	+85~-155	±180	±180	±360	160	160	160	310	360	375	2.46	2.46	1.41	75	75	68	2050	372
RB50 series	RB50-1956	6	AC Servo Drive	50	±0.05	±178	+130~-90	+75~-200	±360	±360	±360	171	171	171	215	251	365	51.5	51.5	16	196	196	127	1956	650
	RB50A1-2071	6	AC Servo Drive	50	±±0.05	±178	+130~-90	+75~-200	±360	±360	±360	171	171	171	215	251	365	51.5	51.5	16	196	196	127	2071	650
RB80 series	RB80-2250	6	AC Servo Drive	80	±0.06	±180	-84~+164	-193~+68	±360	±360	±360	140	155	140	215	230	270	8.7	8.6	3.1	324	328	186	2250	680
	RB80-2080	6	AC Servo Drive	100	±0.06	±180	-84~+164	-193~+68	±360	±360	±360	140	160	140	205	220	260	10.7	10.7	3.9	401	406	232	2080	678
RB130 series	RB130-2790	6	AC Servo Drive	165	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	104	165	174	238	85	85	45	951	951	490	2790	1350
	RB130A1-3500	6	AC Servo Drive	100	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	120	205	220	260	10.8	10.7	3.9	401	406	232	3500	1210
	RB130A1-3100	6	AC Servo Drive	130	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	120	169	200	220	64.5	64.5	51.1	784	784	411.5	3100	1300
RB165A1-2790		6	AC Servo Drive	165	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	104	152	160	220	85	85	45	951	951	490	2790	1350
RB210-2700		6	AC Servo Drive	210	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	88	94	104	152	118	200	160	160	100	1274	1274	686	2700	1430
RB300 series	RB300-2508	6	AC Servo Drive	300	±0.1	±175	±55	+116~-85	±360	±360	±360	85	95	95	120	130	180	160	160	100	1600	1600	850	2508	1800
	RB300A1-2850	6	AC Servo Drive	300	±0.1	±175	±70	-85~+130	±360	±360	±360	110	100	100	180	150	200	160	160	100	1600	1600	850	2850	1650
	RB300A2-2850	6	AC Servo Drive	300	±0.1	±175	±70	-85~+130	±200	±200	±360	110	100	100	180	150	200	160	160	100	1600	1600	850	2850	1650
	RB300A2-3200	6	AC Servo Drive	220	±0.1	±175	±70	-85~+130	±200	±200	±360	110	100	100	180	150	200	160	160	100	1600	1600	850	3200	1680
RB350-3400		6	AC Servo Drive	350	±0.1	±178	+105~-60	+70~-62	±180	±115	±360	80	85	88	110	98	170	550	500	235	3400	3400	1700	3400	3340
RB500-2882		6	AC Servo Drive	500	±0.1	±178	+105~-60	+70~-62	±180	±115	±360	80	85	88	110	98	175	550	500	235	3400	3400	1700	2882	3300

GSK Production Line Unit Control System
&.It is for a machining field's monitor management system to assemble lines of production equipments used for machining all kinds of parts;
&.Utilizing GSK-LINK on-site bus realizes high-speed connection between the CNC machine, industrial robot and production line's auxiliary operation device:
&.On-line and off-line programming support;
&.Simply humanized operation;
&.Maximally improve production efficiency and stability of production quality Reduce labor cost:
&.Optimize and improve customers' management system.
GSK General Control Management System
&.It is used for achieving the"Digitalized factory","Intelligent workshop" management system;
&.CAM and CAPP application and management;
&.Conveniently flow plan fast;
&.Count and regulate production capacity;
&.Equipment utilization statistics;
&.Production flow interference;
&.Elevate C/T and so on.

Applications

Loading/Unloading Application

1.GSK RB08 Robot Applied to Load/Unload for the Machine Tool
Customer Requirements

1.One RB08 robot, two CNC turning machines and one automatic loading/unloading auxiliary device consists of a robot turning machine loading/unloading system;
2.It can closely follow the production cycle time to gain high production efficiency, safety and reliability during production
3.Workpiece grabbed by its gripper cannot be released or fall out when the robot is turned off or its gas runs out, and the gripper has a position confirmation switch.
4.Its loading/unloading system with strong flexibility can be generally used in many kind of workpiece automatically loading/unloading.

Application Effect
 

1. The resolution sticks to design principles of economy, safety, excellent operation, reliability, and higher flexibility, slightly regulating its rotary loading machine and gripper can be applied to load/unload four kind of workpiece provided by customers.
2.After the robot outputs the signal, the turning machine inputs it, and after the robot enters the turning machine, it outputs the signal, the turning machine receives the sianal interlock to prohibit all motion structures'operations till the robot complete escapes from the turning machine, then the signal is reset to quarantee safe and reliable between the robot and the machine tool. 
3.Its control svstem has soft/hard limit, controls abnormalitv. emeraency stop and other default displays and alarm functions. Workpiece grabbed by its gripper cannot release or fall out when the robot is turned off or its gas runs out.
4.The resolution can perform three shifts working with enough workblank provided by workers to complete continuous machining and high production efficiency  .

 

2.GSK RB08 Robot Applied to Load /Unload for the Turning Machine
Customer Requirements

1.One robot with two turning machines consists of one set of the robot loading/unloading system;

2.Closely match with the production cycle time to ensure production efficiency.

Application Effect

1.Being parts occupying much space, to guarantee processing volume and positioning precision for morethan 2 hours, use double-servo high precise sliding table design to alternately operate to get highefficiency.

2.Workblank loading structure and finished product unloading structure are integrated, which shortens therobot running time and gets continuity and   fluency during automatic production;

3.The robot with high flexibility makes it alter its posture in smaller space, which increases space utility.

4.Its control system takes GSK98 CNC System as its main control unit to get simple operations and goodstability

3.GSK RB08 Robot Applied to Load/Unload for the Machining Center
Customer Requirements

 One robot with two CNC machines consists of one set of robot loading/unloading system;

 The 1st machining center machines the part's yellow end and inner bore, and the 2nd does the green inner bore

One cycle time takes 57s to completely machine a part.

Application Effect

The workpiece clamped on the machine is positioned by a pin to gain high accuracy,

Using two loading machines, the robot normally operates to quarantee continuous production process when reloading is performed;

High machininq, loading/unloading efficiency does not occupy the turning machine's wait time to realize 100% machining time utilization in the whole process.

4.GSK RB08 Robot Applied to Automatic Line of Electric Kettle's Rough Punching
Customer Requirements

 The robot matched with a punching machine loads/unloads electric kettles, and the control process is stable, 
is closely match with the production cycle time, and customer requires the whole frequency is 12-14s/pcs to ensure production efficiency.

Application Effect

 It improves its operation safety, and reduces labor intensity and disabling injury frequency rate,

 It improves the product quality and consistency, and reduces labor cost;

 Its punching frequency is 9.5s, it performs 2 shifts per day, which shortens machining cycle time and improves production efficiency;

 Realize precise positioning in high-speed production.

5.Transfer application of GSK RB165 robot 3D vision-quided condenser
Customer Requirements

1.Casually place the condenser on the static accumulation chain tray to the belt conveyor line in theuniform motion;

2.Move the casually placed condenser on the conveying belt which is in uniform motion under somecircumstance
 to the static accumulation chain tray;

3.Compatible with the gripping of 6 different workpieces;

4.The entire line beat is 10 seconds

Application Effect

1.The shape of the condenser is irregular, the grabbing structure is spatial three-dimensional grabbing,and is arranged at random on the product accumulation chain tray and the belt line;

2.The robot gripping scheme is guided by 3D vision, the robot hand gripping adopts the simulated structure,
 and the contact part of the condenser adopts soft polyurethane;

3.The condenser grabbing on the accumulation chain tray is guided and positioned by identifying the white plastic feature of the condenser
 endworking part, and the camera is mounted on the robot hand gripper;

4.The condenser grabbing on the conveying line is guided and positioned by identifying characteristics of the surface of the condenser, 
and the camera is fixed above the conveying line;

&.Two RB165 robots are used to transfer the condenser to the conveyor line from the accumulation chaintray to form two unloading automatic integration workstations. 2 RB165 robots are used to transfer thecondenser from the conveyor line to the product accumulation tray to form two loading automaticintegrated workstations.
&.The robot replaces the manual labor, and is guided stably by the 3D visual guide, and the productionline beat is 10 seconds;
&. 24 hours working at any time and finish the work task stably;
&.It reachs to the intended purpose of robot's automatic identification workpiece and automaticallytransport the loading/unloading,and can be simultaneously applied to the production of six productsand the exchange production of products with each other;
&.It can be used for more products by replacing the gripper in the late stage.

6.GSK RB Robot Applied to Load/Unload for the Machine Tool

Customer Requirements
1.Using two turning machines performs two processes to completely machine parts; 
2.The first process is to machine the inner, end and groove, taking 40s;
3.The second process is to machine the outer, end and groove, taking 48s; 



Application Effect
1.Use the servo rotary loading table to get high positioning accuracy;
2.The rotary index is performed by GSK96 CNC System's programming, with high universality;
3.Grab and lift parts by a rodless cylinder to guarantee automatic operation for more than 2 hours;
4.Its production cycle time is closely matched, and its run in use is smooth.

7.GSK RB08 Robot applied to Gear Machining Loading/Unloading

Customer Requirements
1.One robot with two turning machines composes a loading/unloading system;

2.Closely match with the production cycle time to ensure production efficiency.

Application Effect
1.It is used in gear machining, and the turning machine's fixture with high precision, smaller clearance, and supplied materials are conveyed by flow channels to acquire big randomness and the economical and practical;
2.The robot's gripper increases secondary positioning device, which makes the gear installed into the turning machine's gripper consistent.
3. The machining loading/unloading with high efficiency and positioning precision does not occupy the machine wait time and reaches 100% machining time utilization.

8.GSK RB08 Robot Applied to Load/Unload Motor Shafts 

Customer Requirements
1.The machined workpiece is a motor shaft with 360-490 length, and about 3-6kg weight.
2.Machining cycle time of the production line is within 140s, i.e., one production line performs one finished product that takes even 70s;
3.Ensure stable, safe and reliable working.
 

Application Effect
1.Its storage shelf can arrange MS100L 180 rods once to meet 3-hour continuous machining, and it is not regulated during changing rods with the same diameter and different specifications, and is slightly done during changing rods with different diameter;
2.The stacked rack is driven by the motor, the splitting wheel runs and carries the blank to the robot loading position to transport materials to the robot. When the sensor have not inspected the material within one minute, the motor stops rotation, and sends guard signals to remind the workers to charge into the stock bin. The whole robot setting has multiple guard, safe and stable;
3. According to 26 days per month, 2 shifts to 16 hours per day, the counted machining time of MS100L part, a finished product formed in 65s and more than 18000PS per month, the planned production program can meet the customer requirements.


9.GSK RB08 Robot Matched with a Die-Casting Machine Applied to Pour

Customer Requirements
1.The robot replacing manual transport pours molten aluminium into one die-casting machine.



Application Effect
1. The robot replaces manual work, performs operation any time within 24 hours and stably completes working task;
2.The die-casting industry is danger, and high-temperature has an effect on worker's physical and psychological health,so using the robot can avoid all kind of accidence;
3.Die-casting experts think it is a general tendency that the robot is used in the die-casting industry, which is not only pushed by the market, but also required by the technical upgrade;

 

Robot Family

With the industry control technology R&D, and manufacture experience for more than 30 years, GSK has produced our industrial robots with independent intellectual property rights, including robot controllers,servo motors and servo drivers and other key functional components. Presently, GSK's industrial robots are divided into 6 series covering transportation, welding, polishing, painting, stacking and paralleling, up to 30 kinds of product.
Being one of enterprises undertaking"National ntelligent Manufacturing Equipment DevelopmentSpecial Project", GSK independently researches and develops industrial robots carrying high quality andhigh technology of GSK's CNC systems. According to users' requirements, it provides robots with superiorperformance, designs and manufactuers fixture and conveyor required for automation solution.

 

Company Profile

 

GSK CNC Equipment Co., Ltd. (hereinafter referred as GSK) is specially devoted to conducting research and practice of basic equipment industrial development, providing "trinity" packaged solutions of machine tool CNC system, servo drive and servo motor, taking initiative in the expansion of industrial robot and all-electric injection molding machine field, developing the new marketing mode of machine tool exhibition hall, providing the customers with all-round professional machine tool remanufacturing solutions and services, promoting the integration of production and education, setting up the vocational education and training institute, as well as conducting highly skilled CNC personnel training. It has developed into a high-tech enterprise integrating science, education, industry and trade, thus being known as "China Southern CNC Industrial Base". 
Adhering to the corporate philosophy of "making itself a century-old enterprise and building gold quality" and the service spirit of "keeping improvement and making users satisfied", GSK enhances the user product value & benefits through continuous technological progress and innovation, and makes unremitting efforts to promote the localization process of basic equipment industry, improve the technological level of the industry, and promote the development of China's national equipment manufacturing industry. 

Main products:

                            GSK CNC System                                                                          Idustrial robot  

Full electric injection molding machine                                              CNC machine

                                             
Explanation of Code and Employee Details



our  partners