High Performance Die-Casting Machine with Integrated Robotics System

Product Description

Model: RB35-1850
Application field: This advanced system finds extensive applications in burnishing, polishing, machine loading/unloading, and facilitates seamless automatic transport on punching automation production lines.

Product Features:
1.Our design boasts a greatly simplified mechanical structure, ensuring high reliability and stable performance. The result is exceptional product consistency and significantly enhanced overall robot performance.

2. Perfectly engineered seal design, with local protection levels (J4~J6 axis) up to IP65, making the robot exceptionally adaptable to various working environments.

3. Experience high-speed, high-precision operations that boost production efficiency and reduce costs.

4. Versatile movement radius and load capacity to meet diverse customer demands across different market areas.


 

Type		Dof	Drive Method	Payload (kg)	Repeatability (mm)	Motion Range(°)						Top Velocity(°/s)						Permissible Inertia  of Wrist (kg.m^2)			Allowed Top Torque (N.m)			Motion Radius (mm)	Machine Weight (kg)
						J1	J2	J3	J4	J5	J6	J1	J2	J3	J4	J5	J6	J4	J5	J6	J4	J5	J6
RB03A1-562		6	AC Servo Drive	3	±0.02	±150	+136~-51	+64~-131	±150	±150	±360	375	375	419	600	600	750	0.077	0.077	0.029	9.3	9.3	4.5	562	36
RB06-900		6	AC Servo Drive	6	±0.03	±170	+135~-100	+155~-110	±170	±170	±360	337.5	270	375	300	375	468				12	10	6	900	60
RB06Q1-1430		6	AC Servo Drive	6	±0.04	±155	+162~-55	+90~-270	±180	±150	±360	267	220	220	504	378	720	0.582	0.257	0.074	21.2	21.2	9.2	900	60
RB08A3 series	RB08A3-1490	6	AC Servo Drive	8	±0.04	±170	+120~-85	+83~-150	±180	±180	±360	200	200	200	400	356	600	/	0.19	0.065	14	12	7	1490	185
	RB08A3-1700	6	AC Servo Drive	8	±0.04	±170	+120~-85	+83~-150	±180	±180	±360	180	180	180	400	356	600	/	0.19	0.065	14	12	7	1700	187
RB12-1500		6	AC Servo Drive	6	±0.04	±170	+120~-85	+83~-150	±180	±135	±360	160	160	160	300	300	360	0.33	0.33	0.17	24	24	13	1500	186
RB20A3  series	RB20A3-1700	6	AC Servo Drive	20	±0.04	±170	+160~-80	+76~-112	±180	±180	±360	175	175	180	330	330	450	/	0.93	0.4	40	50	22	1700	265
	RB20A3-1900	6	AC Servo Drive	15	±0.04	±170	+160~-80	+76~-112	±180	±180	±360	175	175	180	330	330	450	/	0.93	0.4	40	50	22	1900	273
RB35 series	RB35-1850	6	AC Servo Drive	35	±0.04	±170	+120~-85	+85~-155	±180	±180	±360	160	160	175	310	360	375	2.46	2.46	1.41	75	75	68	1850	369
	RB35-2050	6	AC Servo Drive	30	±0.04	±170	+120~-85	+85~-155	±180	±180	±360	160	160	160	310	360	375	2.46	2.46	1.41	75	75	68	2050	372
RB50 series	RB50-1956	6	AC Servo Drive	50	±0.05	±178	+130~-90	+75~-200	±360	±360	±360	171	171	171	215	251	365	51.5	51.5	16	196	196	127	1956	650
	RB50A1-2071	6	AC Servo Drive	50	±±0.05	±178	+130~-90	+75~-200	±360	±360	±360	171	171	171	215	251	365	51.5	51.5	16	196	196	127	2071	650
RB80 series	RB80-2250	6	AC Servo Drive	80	±0.06	±180	-84~+164	-193~+68	±360	±360	±360	140	155	140	215	230	270	8.7	8.6	3.1	324	328	186	2250	680
	RB80-2080	6	AC Servo Drive	100	±0.06	±180	-84~+164	-193~+68	±360	±360	±360	140	160	140	205	220	260	10.7	10.7	3.9	401	406	232	2080	678
RB130 series	RB130-2790	6	AC Servo Drive	165	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	104	165	174	238	85	85	45	951	951	490	2790	1350
	RB130A1-3500	6	AC Servo Drive	100	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	120	205	220	260	10.8	10.7	3.9	401	406	232	3500	1210
	RB130A1-3100	6	AC Servo Drive	130	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	120	169	200	220	64.5	64.5	51.1	784	784	411.5	3100	1300
RB165A1-2790		6	AC Servo Drive	165	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	104	152	160	220	85	85	45	951	951	490	2790	1350
RB210-2700		6	AC Servo Drive	210	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	88	94	104	152	118	200	160	160	100	1274	1274	686	2700	1430
RB300 series	RB300-2508	6	AC Servo Drive	300	±0.1	±175	±55	+116~-85	±360	±360	±360	85	95	95	120	130	180	160	160	100	1600	1600	850	2508	1800
	RB300A1-2850	6	AC Servo Drive	300	±0.1	±175	±70	-85~+130	±360	±360	±360	110	100	100	180	150	200	160	160	100	1600	1600	850	2850	1650
	RB300A2-2850	6	AC Servo Drive	300	±0.1	±175	±70	-85~+130	±200	±200	±360	110	100	100	180	150	200	160	160	100	1600	1600	850	2850	1650
	RB300A2-3200	6	AC Servo Drive	220	±0.1	±175	±70	-85~+130	±200	±200	±360	110	100	100	180	150	200	160	160	100	1600	1600	850	3200	1680
RB350-3400		6	AC Servo Drive	350	±0.1	±178	+105~-60	+70~-62	±180	±115	±360	80	85	88	110	98	170	550	500	235	3400	3400	1700	3400	3340
RB500-2882		6	AC Servo Drive	500	±0.1	±178	+105~-60	+70~-62	±180	±115	±360	80	85	88	110	98	175	550	500	235	3400	3400	1700	2882	3300

GSK Production Line Unit Control System
&.Designed for monitoring and managing assembly lines of machining equipment used for manufacturing various parts.
&.Harness the power of GSK-LINK on-site bus for high-speed connectivity between CNC machines, industrial robots, and production line auxiliary operation devices.
&.Supports both online and offline programming.
&.Offers a user-friendly, humanized operation interface.
&.Maximizes production efficiency and ensures stable production quality while reducing labor costs.
&.Optimizes and enhances customers' management systems.
GSK General Control Management System
&.Designed to achieve a "Digitalized Factory" and "Intelligent Workshop" management system.
&.Facilitates CAM and CAPP application and management.
&.Enables convenient and fast flow planning.
&.Monitors and regulates production capacity.
&.Generates equipment utilization statistics.
&.Identifies and manages production flow interference.
&.Enhances cycle time (C/T) and more.

Applications

Loading/Unloading Application

1. GSK RB08 Robot Applied to Load/Unload for the Machine Tool
Customer Requirements

1. A single RB08 robot, paired with two CNC turning machines and an automatic loading/unloading auxiliary device, creates a seamless robot turning machine loading/unloading system.
2. It meticulously follows the production cycle time, ensuring high production efficiency, safety, and reliability throughout the entire process.
3. The gripper securely holds the workpiece, preventing it from being released or falling out even if the robot is turned off or its gas supply is depleted. It also features a position confirmation switch for added assurance.
4. The flexible loading/unloading system can be adapted for automatic handling of various types of workpieces, providing unmatched versatility.

Application Effect

1. Adhering to principles of economy, safety, superior operation, reliability, and flexibility, the design allows minor adjustments to the rotary loading machine and gripper to accommodate the loading/unloading of four different customer-provided workpieces.
2. Upon receiving a signal from the robot, the turning machine halts all operations until the robot safely exits, ensuring seamless and safe interaction between the robot and the machine tool. The interlock mechanism guarantees operational safety and reliability.
3. Its control system is equipped with soft and hard limits, abnormality control, emergency stop, and other default displays and alarm functions. The gripper ensures that the workpiece remains secure even if the robot is turned off or its gas supply is depleted.
4. The system can handle three shifts, provided workers supply sufficient workpieces, ensuring continuous machining and high production efficiency.

 

2. GSK RB08 Robot Applied to Load/Unload for the Turning Machine
Customer Requirements

1.One robot with two turning machines consists of one set of the robot loading/unloading system;

2.Closely match with the production cycle time to ensure production efficiency.

Application Effect

1.Being parts occupying much space, to guarantee processing volume and positioning precision for morethan 2 hours, use double-servo high precise sliding table design to alternately operate to get highefficiency.

2.Workblank loading structure and finished product unloading structure are integrated, which shortens therobot running time and gets continuity and   fluency during automatic production;

3.The robot with high flexibility makes it alter its posture in smaller space, which increases space utility.

4.Its control system takes GSK98 CNC System as its main control unit to get simple operations and goodstability

3. GSK RB08 Robot Applied to Load/Unload for the Machining Center
Customer Requirements

 One robot with two CNC machines consists of one set of robot loading/unloading system;

 The 1st machining center machines the part's yellow end and inner bore, and the 2nd does the green inner bore

One cycle time takes 57s to completely machine a part.

Application Effect

The workpiece clamped on the machine is positioned by a pin to gain high accuracy,

Using two loading machines, the robot normally operates to quarantee continuous production process when reloading is performed;

High machininq, loading/unloading efficiency does not occupy the turning machine's wait time to realize 100% machining time utilization in the whole process.

4. GSK RB08 Robot Applied to Automatic Line of Electric Kettle's Rough Punching
Customer Requirements

 The robot matched with a punching machine loads/unloads electric kettles, and the control process is stable, 
is closely match with the production cycle time, and customer requires the whole frequency is 12-14s/pcs to ensure production efficiency.

Application Effect

 It improves its operation safety, and reduces labor intensity and disabling injury frequency rate,

 It improves the product quality and consistency, and reduces labor cost;

 Its punching frequency is 9.5s, it performs 2 shifts per day, which shortens machining cycle time and improves production efficiency;

 Realize precise positioning in high-speed production.

5. Transfer Application of GSK RB165 Robot with 3D Vision-Guided Condenser
Customer Requirements

1.Casually place the condenser on the static accumulation chain tray to the belt conveyor line in theuniform motion;

2.Move the casually placed condenser on the conveying belt which is in uniform motion under somecircumstance
 to the static accumulation chain tray;

3.Compatible with the gripping of 6 different workpieces;

4.The entire line beat is 10 seconds

Application Effect

1.The shape of the condenser is irregular, the grabbing structure is spatial three-dimensional grabbing,and is arranged at random on the product accumulation chain tray and the belt line;

2.The robot gripping scheme is guided by 3D vision, the robot hand gripping adopts the simulated structure,
 and the contact part of the condenser adopts soft polyurethane;

3.The condenser grabbing on the accumulation chain tray is guided and positioned by identifying the white plastic feature of the condenser
 endworking part, and the camera is mounted on the robot hand gripper;

4.The condenser grabbing on the conveying line is guided and positioned by identifying characteristics of the surface of the condenser, 
and the camera is fixed above the conveying line;

&.Two RB165 robots efficiently transfer condensers to the conveyor line from the accumulation chain tray, forming two integrated unloading workstations. Additionally, two RB165 robots transfer condensers from the conveyor line to the product accumulation tray, forming two integrated loading workstations.
&.Robots replace manual labor, guided with precision by a 3D visual guide, maintaining a production line cycle of just 10 seconds.
&. Operating tirelessly 24/7, the system reliably completes work tasks with consistent stability.
&.Achieving the goal of automatic workpiece identification and transportation for loading/unloading, the system can handle the simultaneous production of six different products and can easily switch between different products.
&.The system's versatility allows it to handle more products by simply replacing the gripper in future stages.

6. GSK RB Robot Applied to Load/Unload for the Machine Tool

Customer Requirements
1. Utilizing two turning machines to perform two processes, ensuring complete and precise machining of parts.
2. The inaugural phase involves meticulously machining the inner sections, ends, and grooves, achieving precise finishes in just 40 seconds;
3. The subsequent phase focuses on machining the outer sections, ends, and grooves, ensuring flawless precision in 48 seconds;



Application Effect
1. Utilize the advanced servo rotary loading table to achieve unparalleled positioning accuracy;
2. The rotary index is seamlessly executed by the GSK96 CNC System's programming, offering exceptional universality;
3. Employ a rodless cylinder to deftly grab and lift parts, guaranteeing over 2 hours of uninterrupted automatic operation;
4. The production cycle time is impeccably synchronized, ensuring smooth, continuous operation.

7. GSK RB08 Robot seamlessly integrated for Gear Machining Loading/Unloading

Customer Requirements
1. A single robot paired with two turning machines forms an efficient loading/unloading system;

2. Perfectly aligns with production cycle times to maximize production efficiency.

Application Effect
1. Engineered for gear machining, the high-precision turning machine's fixture has minimal clearance, with materials delivered via flow channels for economical, practical operation;
2. The robot's gripper incorporates a secondary positioning device, ensuring consistent gear installation within the turning machine's gripper.
3. The highly efficient and precise loading/unloading process maximizes machining time utilization, achieving a remarkable 100% efficiency.

8. GSK RB08 Robot expertly applied for Loading/Unloading Motor Shafts

Customer Requirements
1. The workpiece is a motor shaft ranging from 360 to 490 mm in length and weighing between 3 to 6 kg.
2. The production line's machining cycle time is within 140 seconds, producing one finished product every 70 seconds;
3. Ensure the operation is stable, safe, and reliable.

Application Effect
1. The storage shelf can hold up to 180 MS100L rods, enabling 3 hours of continuous machining without adjustments for rods of the same diameter and minimal adjustments for different diameters;
2. The motor-driven stacked rack transports materials to the robot loading position, with sensor-based checks ensuring safety and efficiency, providing multiple safeguards for stable operation;
3. Operating 26 days per month, in 2 shifts per day, the system produces a finished MS100L part every 65 seconds, meeting an output of over 18,000 pieces monthly, fulfilling customer demands.


9. GSK RB08 Robot integrated with a Die-Casting Machine for Pouring Applications

Customer Requirements
1. The robot replaces manual labor to pour molten aluminium into the die-casting machine, ensuring precision and consistency.



Application Effect
1. The robot operates autonomously, performing tasks 24/7, ensuring stability and reliability in the production process;
2. The high-risk, high-temperature environment of die-casting poses significant health risks to workers, making robotic automation essential for safety and accident prevention;
3. Industry experts recognize robotic automation as a critical trend in die-casting, driven by both market demand and technological advancements.

 

Robot Family

With over three decades of pioneering industry control technology R&D and manufacturing expertise, GSK CNC Equipment Co., Ltd. proudly introduces a suite of industrial robots boasting independent intellectual property rights. Our repertoire includes cutting-edge robot controllers, advanced servo motors, and precision servo drivers, among other crucial components. Currently, GSK's industrial robots are categorized into six distinct series, expertly addressing transportation, welding, polishing, painting, stacking, and paralleling needs, thus offering a versatile selection of up to 30 different products.
As a distinguished participant in the 'National Intelligent Manufacturing Equipment Development Special Project,' GSK CNC Equipment Co., Ltd. independently innovates and develops industrial robots that encapsulate the superior quality and advanced technology of GSK's CNC systems. Tailored to meet user-specific requirements, we deliver robots with exceptional performance and offer bespoke fixture and conveyor design and manufacturing services to ensure comprehensive automation solutions.

 

Company Profile

 

GSK CNC Equipment Co., Ltd. (hereinafter referred as GSK) is dedicated to pioneering the research and development of foundational industrial equipment. By offering comprehensive "trinity" packaged solutions that include machine tool CNC systems, servo drives, and servo motors, GSK stands at the forefront of industrial innovation. We extend our expertise into the realms of industrial robotics and all-electric injection molding machines, ushering in a new era of marketing through our machine tool exhibition halls. Our mission is to provide holistic professional remanufacturing solutions and services, bridge the gap between production and education, establish vocational training institutes, and nurture highly skilled CNC personnel. As a high-tech enterprise, we seamlessly integrate science, education, industry, and trade, earning the esteemed title of "China Southern CNC Industrial Base."
With the corporate philosophy of "building a century-old enterprise and achieving gold standards" and a service spirit anchored in "continuous improvement and customer satisfaction," GSK is committed to enhancing product value and benefits through relentless technological innovation. Our unwavering efforts are aimed at accelerating the localization of foundational equipment, elevating industry technological standards, and propelling the growth of China's national equipment manufacturing sector.

Main Products:

GSK CNC System Industrial Robot

Full Electric Injection Molding Machine CNC Machine

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