Precision CNC Lathe Metal Cutting Tool Control System

Product Description

GSK 980TDi-H: The High-Performance CNC Controller for Precision Turning Machines
 

Product Description

 

GSK980TDi TURNING MACHINE CNC PRODUCT BRIEF
The GSK980TDi is the latest addition to the acclaimed GSK980TD series. Developed by the original engineering minds behind the GSK980TD, GSK980TDa, GSK980TDb, and GSK980TDc, this cutting-edge product is aimed at revolutionizing the CNC Turning machine and Turning center market.
The GSK980TDi leverages the advanced GSK-Link industry spot BUS, integrating a BUS servo drive unit and multi-core 23-bit absolute encoder servo motor. This innovation ensures 0.1μm position accuracy, online servo parameter configuration, and seamless mechanical zero return. Esteemed industry professionals have crafted its state-of-the-art appearance. The project team has conducted extensive research to enhance efficiency, intelligence application, user-friendly operation, and secondary development capabilities.
The launch of the GSK980TDi promises to herald a significant revolution in the CNC system landscape!

Technical features

 Based on GSK-Link industrial field bus.

 Least command increment: 0.1μm, maximum traverse rate: 100m/min.

 Support turning and milling.

Support torque control .

Support servo parameter online configuration,  servo status real-time monitoring.

Support display interface secondary development (User-defined).

Support non-stop mechanical zero return.

Standard bus servo drive unit and multi-turn 17-bit absolute encoder.

 

High Speed & High Precision Control
Harnessing the power of the GSK-Link industrial fieldbus, the GSK980TDi's servo motors equipped with GR-L series devices and 25-bit or higher high-resolution absolute encoders deliver nano-level interpolation. This synchronization ensures the system's output accuracy matches the feedback precision of the servo motor encoder, optimizing the performance of high-resolution encoder servo motors for exceptional high-speed, high-precision results.

 

Oscillating Chip Break
During the roughing process, the system applies a specific frequency of sine/cosine wave interference to the feed axis. This causes the tool to oscillate along the cutting track, breaking continuous chips into smaller pieces. This prevents chips from entangling the tool or workpiece, thereby averting tool breakage or workpiece deviation from the rotational center during machining.

 

Support for Turning, Milling, and Drilling Complex Machining
Featuring 5 feed axes and 2 analog spindles, the system excels in complex machining tasks. When paired with a servo spindle, the GSK980TDi supports spindle orientation, rigid tapping, cylindrical interpolation, and polar coordinate interpolation, accommodating both turning and milling requirements.

Graphical Simulation
The GSK980TDi employs a workpiece entity model to simulate real-time processing scenarios during program execution. This graphical simulation offers a more intuitive view of the tool path, simplifying the identification of programming errors.

 

Thread Repair Function
The thread repair function empowers the machine to repair damaged threads, whether on large oil pipelines or screws, regardless of the machine tool's spindle type-servo or analog.

 

Polygon Turning

For traditional polygon processing, power milling tools are usually used for processing. For occasions where high precision is not required the polygon turning function can be used to accelerate the processing of various polygons by the offset angle before synchronizing the workpiece axis with the main control axis and changing the speed ratio of the workpiece axis and the tool axis.

 

Machine Tool Fault Diagnosis
The GSK980TDi features a visual machine tool diagnostic function, displaying input and output signals directly on the machine structure diagram. This intuitive visualization simplifies fault detection and accelerates troubleshooting.

 

Application Case
GSK980TDi Applied in Brake Pad Machining

Special type: Brake pad processing machine

Application effect 

Driving linear and rotary axes with a general servo drive;

The grinding wheel is machined with end faces instead of the side of the common grinding wheel;

Complete tasks with dedicated instructions

 

Technical Specification

Item	Specification
Controlled axis number	Max. controlled axis number: 5 axes
	Max. linkage axis number: 5 axes (linear interpolation), 2 axes (circular interpolation)
	PLC controlled axis number: 5 axes
Coordinate value(system) and dimensions	Work piece coordinate system (G50), local coordinate system, work piece coordinate (G54-G59
	Coordinate plane selection
	Position command range: 99999999 x least input increment
	Absolute/incremental proaramming, diameter/radius proqramming, inch/metric conversion, linear axis/rotation axis
preparatory function	9 G commands, including quick positioning. linear interpolation, circular interpolation. cylindrical interpolation,  thread cutting, polar coordinate interpolation, polygon turning, rigid tapping, dwell, driling, tool compensation,  macro call, jump, cycle, tilt axis and thread repair, etc.
Feed function	Rapid traverse rate: 0 mm/min -100000 mm/min
	Rapid override: FO, 25%, 50%, 100%, a total of 4 levels of real-time adjustment
	Cutting feedrate: 0 mm/min ~15000 mm/min
	Feedrate override: 0~150%, a total of 16 levels of real-time adjustment
	Rapid traverse/cutting feedrate acceleration/deceleration: linear type,  S type. the starting and termination rate ot acceleration/deceleration  and acceleration/deceleration time set by the parameters
Bus function	Servo motor with multi-turn absolute position encoder
	The absolute coordinate system is automatically restored after machine is powered off
	Machine tool mechanical return without block
	Servo parameters online modification
	Servo status online diagnosis
	Operation log, running log, processing log
	Remote monitor.GSKLINK function
Thread cutting	Thread type: equal pitch straight thread / taper thread / end thread / arc thread,  variable pitch straight thread / taper thread / end  thread / equal tip width variable lead thread
	Number of threads:1-99
	Thread pitch: 0.01mm~500mm (metric thread) or 0.06 teeth/inch-2540 teeth/inch (inch thread)
	Thread cutting acceleration and deceleration: Linear type, index type, S type optional
	Thread run-out: The run-out length, angle and rate characteristic can be set.
Spindle function	Spindle revolution speed: Set by S code or PLC signal, the range: 0 rpm ~9999 rpm
	Spindle override: 50% ~ 120%, a total of 8 levels of real-time adjustment
	2 route 0V~10V analog voltage output, support flexible tapping/rigid tapping
	2 route spindle encoder feedback, the spindle encoder resolution can be set.
Tool function	Tool length compensation (tool offset): 32 groups
	Tool wearing compensation: 32 groups
	Tool lifetime management:32 groups (8 pieces/group)
	Tool nose radius compensation (C type)
	Tool seting mode: Fixed point tool setting, trial cutting tol setting, reference point matching tool setting,  automatic tool seting,coordinate recording function
	Tool offset execution mode: modify coordinate mode, tool movement mode
M.S.T function	Special M code (M00,M01, M02,M30,M98 and M99 ) , other M codes are defined by PLC
PLC function	Two levels of PLC program, maximum5000 steps, the 1st level refresh period 8ms ,13 basic commands,  44 function commands
	PLC program on-line display, real-time monitor; support PLC warning and PLC alarm
	Support many PLC programs, the current running PLC program optional
	Basic I/O: 48 inputs/38 outputs
	Extendable serial I/O unit (optional): IOR-21F: 24 inputs, 16 outputs, 2 analog voltage output IOR-21T: 24 inputs, 16 outputs, 2 analog voltage output IOR-04T: 48 inputs, 32 outputs IOR-44T: 48inputs, 32 outputs, 4 analog voltage output, 1 RS485/232 serial interface
Program memory and edit	Program memory: 64M, 10000 programs (include subprogram and macro)
	Edit mode: full-screen edit
	Edit function: program/block/character search, rewrite, delete, copy, paste
	MDI input, 10 blocks operation
	Support macro/subprogram call, allow 4-layer subprogram nesting
	The calculator
	Miscellaneous programming
Program check function	Path preview, graphic simulation, dry run, machine tool lock, M.S.T lock , single block operation, stored stroke check
Simplified programming function	Canned cycle, multiple canned cycle, rigid tapping, direct input of drawing size, automatic chamfering,  statement macro programming
Compensation function	Back ash compensation : 0 mm-2 mm or 0 inch-0.2 inch. backlash compensation mode  and the freauency set by the parameters
	Memory pitch error compensation: Total 1024 compensation points,  each axis compensation point number set by the parameters
HMI	8.4" LCD true color
	Support Chinese, English and other languages display
	The process path shows that the process path can be zoomed in and out;  the font of the program content can also be zoomed in and out.
	Position, Program, Tool Compensation, Alarm, Parameter, Set, Graph, Diagnosis, Ladder diagram, Help
Operation management	Operation mode: Edit, Auto, MDl, Mechanical zero return, MPG/Single step, Manual, Program zero return,  MPG trial cutting/Retraction
	6 level operation authority management
	32 times for power off in the limited time
	Program switch,Parameter switch
	MPG interruption, Teach
	The machine function debugging, the machine default diagnosis
	Reqular maintenance function
Communication function	USB flash disk: USB flash disk fle operation, USB flash disk fle direct processing, support PLC program,  system software upgrade with USB flash disk upgrade
	RS232: Bidirectional transmission of parts programs, parameters, etc., screw-in parameter import and export,  support PLC program update
	LAN: Remote file transfer
Safety function	Emergency stop, hardware travel limit, software travel check, data backup and recovery
Electrical interface	48/38 digital input and output interface, 2-way encoder interface, 2-way hand wheel interface,  2-way spindle analog interface, Rj45 network port, GSK-LINK network port
Overall dimension	GSK980TDi(W*H*D)	420 x260 x 150mm
	GSK980TDi-V(W*H*D)	292 x 422 x 150mm
	GSK980TDi-H(W*H*D)	400x400x150mm

 

Company Profile

 

GSK CNC Equipment Co., Ltd. (hereinafter referred to as GSK) is at the forefront of pioneering research and development in the basic equipment industry. We provide comprehensive 'trinity' solutions that encompass machine tool CNC systems, servo drives, and servo motors. Our vision extends into the realms of industrial robotics and all-electric injection molding machines. We are reshaping the market landscape with innovative machine tool exhibition halls, offering clients holistic and professional remanufacturing services. Additionally, we foster industry-education integration through our vocational training institutes, cultivating the next generation of highly-skilled CNC personnel. Recognized as 'China Southern CNC Industrial Base,' GSK is a high-tech enterprise seamlessly blending science, education, industry, and trade.
Guided by the corporate philosophy of 'creating a century-old enterprise and delivering gold-standard quality,' and inspired by the service spirit of 'continuous improvement and user satisfaction,' GSK leverages technological advancements to enhance user value and benefits. Our unwavering commitment drives the localization of the basic equipment industry, elevates technological standards, and propels the growth of China's national equipment manufacturing sector.

 

Main Products:

GSK CNC System Industrial Robot

 

Full Electric Injection Molding Machine CNC Machine

International Exhibitionnternational Exhibition

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218MC USB Reading Problem Solution

FAQ

 

Payments

1) We can accept EXW, FOB
2) Payment must be made before shipment.
3) Import duties, taxes, and charges are not included in the item price or shipping charges. These costs are the buyer's responsibility.

Shipping
1) We only ship to your confirmed address. Please ensure your shipping address is correct before purchase.
2) Most orders will be shipped out within 3-7 working days upon payment confirmation.
3) Shipping normally takes 7-25 working days. Most items will be delivered within 2 weeks, but delays can occur due to uncontrollable factors (such as bad weather). If this happens, please contact us so we can assist in resolving the issue.
4) Please ensure to check the package upon receipt, and if there are any damages, contact us immediately.
Feedback & Refund
1) Your feedback is important to us. If you encounter any problems with our products, please contact us, and our technician will provide useful advice.
2) If you receive the parcel and are not satisfied with the goods or if there are any other issues, please inform us immediately and provide a photo detailing the issue.
3) For any reason requiring a refund, items must be in original condition with no physical damage. The buyer is responsible for all shipping costs.

If you need more information, please contact us. We highly value your concerns and are here to address any problems you may have.
We hope to establish a long-term, effective cooperation.

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