Advanced CNC Lathe Control System for Precision Metal Cutting

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Customization: Available
After-sales Service: 1 year
Warranty: 1 year
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Number of Employees
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Year of Establishment
1991-04-08
  • Advanced CNC Lathe Control System for Precision Metal Cutting
  • Advanced CNC Lathe Control System for Precision Metal Cutting
  • Advanced CNC Lathe Control System for Precision Metal Cutting
  • Advanced CNC Lathe Control System for Precision Metal Cutting
  • Advanced CNC Lathe Control System for Precision Metal Cutting
  • Advanced CNC Lathe Control System for Precision Metal Cutting
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  • Overview
  • Product Description
  • Company Profile
  • FAQ
Overview

Basic Info.

Model NO.
GSK980TDi-H10CMC
Application
Metal
Process Usage
Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
Movement Method
Contour Control
Control Method
Closed-Loop Control
Numerical Control
CNC/MNC
Performance Classification
High-End CNC Machine Tools
Certification
CE, ISO 9001
Condition
New
Type
CNC Controller
Materia
Metal
Displayer
10.4-Inch Screen
PLC
Online Editing
Interface
RS232&USB&Network
Connection
Full Bus
Transport Package
Carton or Plywood
Trademark
GSK
Origin
Guangzhou, China
HS Code
8537101901
Production Capacity
100000set/Year

Product Description

GSK 980TDi-H: The Ultimate High-Performance CNC Controller for Precision Turning Machines
 
Advanced CNC Lathe Control System for Precision Metal Cutting
Product Description
 

GSK980TDi TURNING MACHINE CNC PRODUCT BRIEF
The GSK980TDi joins the esteemed lineage of the GSK980TD series, helmed by the innovative engineers behind the GSK980TD, GSK980TDa, GSK980TDb, and GSK980TDc. This latest addition is meticulously crafted to dominate the common CNC Turning machine and Turning center markets, heralding a new era in CNC technology.
Built upon the robust GSK-Link industrial BUS, the GSK980TDi boasts integration with BUS servo drive units and multi-core 23-bit absolute encoder servo motors, achieving a stunning position accuracy of 0.1μm. Featuring seamless servo parameter online configuration and non-block mechanical zero return, this system's design is the brainchild of industry-leading experts. Extensive research has driven improvements in efficiency, intelligent applications, user-friendly operations, and support for user secondary development.
The GSK980TDi is set to revolutionize the standard CNC system market!

Technical features
 Based on GSK-Link industrial field bus.
 Least command increment: 0.1μm, maximum traverse rate: 100m/min.
 Support turning and milling.
Support torque control .
Support servo parameter online configuration,  servo status real-time monitoring.
Support display interface secondary development (User-defined).
Support non-stop mechanical zero return.
Standard bus servo drive unit and multi-turn 17-bit absolute encoder.
 
High-Speed & High-Precision Control
Leveraging the GSK-Link industrial fieldbus, and equipped with GR-L series servo devices and 25-bit or higher high-resolution absolute encoders, the system excels in nano-level interpolation. This ensures the output accuracy matches the servo motor encoder feedback, maximizing performance and delivering unparalleled high-speed, high-precision machining results.
Advanced CNC Lathe Control System for Precision Metal Cutting
 
Oscillating Chip Break
During roughing, controlled sine/cosine wave interference is applied to the feed axis, causing the tool to oscillate along the cutting path. This innovative approach breaks continuous chips into manageable pieces, preventing them from entangling with the tool or workpiece. It eliminates the risk of tool breakage or workpiece misalignment, ensuring smooth machining operations.
Advanced CNC Lathe Control System for Precision Metal Cutting
 
Support for Complex Machining Tasks
The system supports turning, milling, and drilling with its 5 feed axes and 2 analog spindles. Equipped with a servo spindle, it enables spindle orientation, rigid tapping, cylindrical interpolation, and polar coordinate interpolation, satisfying diverse machining requirements.
Advanced CNC Lathe Control System for Precision Metal Cutting

Advanced CNC Lathe Control System for Precision Metal Cutting
Graphical Simulation
Graphical simulation employs a workpiece model to replicate the actual machining process, providing an intuitive tool path visualization. This makes it easier to identify and correct programming errors, ensuring accuracy and efficiency.
Advanced CNC Lathe Control System for Precision Metal Cutting

Advanced CNC Lathe Control System for Precision Metal Cutting
 
Advanced CNC Lathe Control System for Precision Metal Cutting
Thread Repair Function
The advanced thread repair function allows for the restoration of damaged threads, such as those on large oil pipelines or screws, regardless of whether the machine is equipped with a servo or analog spindle.
Advanced CNC Lathe Control System for Precision Metal Cutting
 
Polygon Turning
For traditional polygon processing, power milling tools are usually used for processing. For occasions where high precision is not required the polygon turning function can be used to accelerate the processing of various polygons by the offset angle before synchronizing the workpiece axis with the main control axis and changing the speed ratio of the workpiece axis and the tool axis.
Advanced CNC Lathe Control System for Precision Metal Cutting
 
Machine Tool Fault Diagnosis
The diagnostic function graphically displays the machine tool's input and output signals on its structural drawing, enhancing the intuitiveness of fault detection and simplifying the troubleshooting process.
Advanced CNC Lathe Control System for Precision Metal Cutting
 
Application Case
GSK980TDi in Brake Pad Machining
Special type: Brake pad processing machine
Application effect 
Driving linear and rotary axes with a general servo drive;
The grinding wheel is machined with end faces instead of the side of the common grinding wheel;
Complete tasks with dedicated instructions
Advanced CNC Lathe Control System for Precision Metal Cutting
 

Technical Specification

Item Specification
Controlled axis number Max. controlled axis number: 5 axes
Max. linkage axis number: 5 axes (linear interpolation), 2 axes (circular interpolation)
PLC controlled axis number: 5 axes
Coordinate
value(system)
and
dimensions
Work piece coordinate system (G50), local coordinate system, work piece coordinate (G54-G59
Coordinate plane selection
Position command range: 99999999 x least input increment
Absolute/incremental proaramming, diameter/radius proqramming, inch/metric conversion, linear axis/rotation axis
preparatory function 9 G commands, including quick positioning. linear interpolation, circular interpolation. cylindrical interpolation,
 thread cutting, polar coordinate interpolation, polygon turning, rigid tapping, dwell, driling, tool compensation,
 macro call, jump, cycle, tilt axis and thread repair, etc.
Feed function Rapid traverse rate: 0 mm/min -100000 mm/min
Rapid override: FO, 25%, 50%, 100%, a total of 4 levels of real-time adjustment
Cutting feedrate: 0 mm/min ~15000 mm/min
Feedrate override: 0~150%, a total of 16 levels of real-time adjustment
Rapid traverse/cutting feedrate acceleration/deceleration: linear type, 
S type. the starting and termination rate ot acceleration/deceleration
 and acceleration/deceleration time set by the parameters
Bus function Servo motor with multi-turn absolute position encoder
The absolute coordinate system is automatically restored after machine is powered off
Machine tool mechanical return without block
Servo parameters online modification
Servo status online diagnosis
Operation log, running log, processing log
Remote monitor.GSKLINK function
Thread cutting Thread type: equal pitch straight thread / taper thread / end thread / arc thread, 
variable pitch straight thread / taper thread / end  thread / equal tip width variable lead thread
Number of threads:1-99
Thread pitch: 0.01mm~500mm (metric thread) or 0.06 teeth/inch-2540 teeth/inch (inch thread)
Thread cutting acceleration and deceleration: Linear type, index type, S type optional
Thread run-out: The run-out length, angle and rate characteristic can be set.
Spindle function Spindle revolution speed: Set by S code or PLC signal, the range: 0 rpm ~9999 rpm
Spindle override: 50% ~ 120%, a total of 8 levels of real-time adjustment
2 route 0V~10V analog voltage output, support flexible tapping/rigid tapping
2 route spindle encoder feedback, the spindle encoder resolution can be set.
Tool function Tool length compensation (tool offset): 32 groups
Tool wearing compensation: 32 groups
Tool lifetime management:32 groups (8 pieces/group)
Tool nose radius compensation (C type)
Tool seting mode: Fixed point tool setting, trial cutting tol setting, reference point matching tool setting, 
automatic tool seting,coordinate recording function
Tool offset execution mode: modify coordinate mode, tool movement mode
M.S.T function Special M code (M00,M01, M02,M30,M98 and M99 ) , other M codes are defined by PLC
PLC function Two levels of PLC program, maximum5000 steps, the 1st level refresh period 8ms ,13 basic commands, 
44 function commands
PLC program on-line display, real-time monitor; support PLC warning and PLC alarm
Support many PLC programs, the current running PLC program optional
Basic I/O: 48 inputs/38 outputs
Extendable serial I/O unit (optional): IOR-21F: 24 inputs, 16 outputs, 2 analog voltage output
IOR-21T: 24 inputs, 16 outputs, 2 analog voltage output
IOR-04T: 48 inputs, 32 outputs
IOR-44T: 48inputs, 32 outputs, 4 analog voltage output, 1 RS485/232 serial interface
Program memory and edit Program memory: 64M, 10000 programs (include subprogram and macro)
Edit mode: full-screen edit
Edit function: program/block/character search, rewrite, delete, copy, paste
MDI input, 10 blocks operation
Support macro/subprogram call, allow 4-layer subprogram nesting
The calculator
Miscellaneous programming
Program check function Path preview, graphic simulation, dry run, machine tool lock, M.S.T lock , single block operation, stored stroke check
Simplified programming function Canned cycle, multiple canned cycle, rigid tapping, direct input of drawing size, automatic chamfering, 
statement macro programming
Compensation function Back ash compensation : 0 mm-2 mm or 0 inch-0.2 inch. backlash compensation mode
 and the freauency set by the parameters
Memory pitch error compensation: Total 1024 compensation points, 
each axis compensation point number set by the parameters
HMI 8.4" LCD true color
Support Chinese, English and other languages display
The process path shows that the process path can be zoomed in and out;
 the font of the program content can also be zoomed in and out.
Position, Program, Tool Compensation, Alarm, Parameter, Set, Graph, Diagnosis, Ladder diagram, Help
Operation management Operation mode: Edit, Auto, MDl, Mechanical zero return, MPG/Single step, Manual, Program zero return,
 MPG trial cutting/Retraction
6 level operation authority management
32 times for power off in the limited time
Program switch,Parameter switch
MPG interruption, Teach
The machine function debugging, the machine default diagnosis
Reqular maintenance function
Communication function  USB flash disk: USB flash disk fle operation, USB flash disk fle direct processing, support PLC program, 
system software upgrade with USB flash disk upgrade
RS232: Bidirectional transmission of parts programs, parameters, etc., screw-in parameter import and export,
 support PLC program update
LAN: Remote file transfer
Safety function Emergency stop, hardware travel limit, software travel check, data backup and recovery
Electrical interface 48/38 digital input and output interface, 2-way encoder interface, 2-way hand wheel interface, 
2-way spindle analog interface, Rj45 network port, GSK-LINK network port
Overall dimension GSK980TDi(W*H*D) 420 x260 x 150mm
GSK980TDi-V(W*H*D) 292 x 422 x 150mm
GSK980TDi-H(W*H*D) 400x400x150mm
 
Company Profile
 
Advanced CNC Lathe Control System for Precision Metal Cutting
GSK CNC Equipment Co., Ltd. (hereinafter referred to as GSK) is at the forefront of technological innovation and industrial advancement. Specializing in the research and development of essential industrial equipment, GSK provides comprehensive 'trinity' solutions encompassing CNC systems, servo drives, and servo motors. The company leads in expanding the fields of industrial robots and all-electric injection molding machines, and it pioneers new marketing models through machine tool exhibition halls. GSK also offers customers holistic, professional remanufacturing solutions and services for machine tools. By fostering the integration of production and education, GSK has established vocational education and training institutes to cultivate highly skilled CNC personnel. Today, GSK stands as a high-tech enterprise that seamlessly integrates science, education, industry, and trade, earning its reputation as 'China's Southern CNC Industrial Base.'
Guided by the corporate philosophy of becoming a century-old enterprise and upholding gold-standard quality, GSK embodies the service spirit of continuous improvement and customer satisfaction. Through relentless technological progress and innovation, GSK enhances product value and benefits for users. The company is dedicated to accelerating the localization of basic equipment industries, elevating the technological standards of the industry, and advancing China's national equipment manufacturing sector.
Advanced CNC Lathe Control System for Precision Metal Cutting
Advanced CNC Lathe Control System for Precision Metal Cutting
 
Main products:

GSK CNC System Industrial robot
Advanced CNC Lathe Control System for Precision Metal Cutting
Advanced CNC Lathe Control System for Precision Metal Cutting
 
Full electric injection molding machine CNC machine
Advanced CNC Lathe Control System for Precision Metal Cutting
Advanced CNC Lathe Control System for Precision Metal Cutting

Advanced CNC Lathe Control System for Precision Metal CuttingAdvanced CNC Lathe Control System for Precision Metal Cutting
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Advanced CNC Lathe Control System for Precision Metal Cutting
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