980TDi-H Advanced CNC Lathe CNC controller for Turning Center

Product Description

980TDi-H Advanced CNC Lathe CNC controller for Turning Center 

Product Description

 

GSK980TDi TURNING MACHINE CNC PRODUCT BRIEF
GSK980TDi is a new member of the GSK980TD series product, which is developed by the original engineers who have studied the GSK980TD, GSK980TDa, GSK980TDb and GSK980TDc, etc. products, as well it is the newest product followed with the GSK980TDc, which GSK aims at the common CNC Turning machine and Turning center market. 
GSK980TDi is based upon the GSK-Link industry spot BUS, which is adapted with the BUS servo drive unit and multi-core 23-bit absolute encoder servo motor, carries out the 0.1μm level position accuracy, servo parameter on-line configuration and non-block mechanical zero return. Simultaneously, invite the known professionals in the industry field to design the newest appearance. Additionally, the project team has been carried out a large number of studies in the efficiency improve, intelligence application, humanization operation and user secondary development, etc. 
The launch of the GSK980TDi will lead another significant revolution in the common CNC system!

Technical features

 Based on GSK-Link industrial field bus.

 Least command increment: 0.1μm, maximum traverse rate: 100m/min.

 Support turning and milling.

Support torque control .

Support servo parameter online configuration,  servo status real-time monitoring.

Support display interface secondary development (User-defined).

Support non-stop mechanical zero return.

Standard bus servo drive unit and multi-turn 17-bit absolute encoder.

 

High speed & high precision control
Based on GSK-Link industrial fieldbus,servo motors equipped with GR-L series servo devices and 25-bit or higher high-resolution absolute encoders can achieve nano-level interpolation.so that the output accuracy of the system matches the feedback accuracy of the servo motor encoder, giving full play to the performance of high-resolution encoder servo motors,thus achieving high-speed, high-precision processing results.

Oscillating chip break
During the roughing process, a certain frequency of sine/cosine wave interference is applied to the feed axis to cause the tool to oscillate in the direction of the cutting track, breaking the continuous chips into pieces and avoiding the chips from winding around the tool or the workpiece, thus causing the tool to break or the workpiece to deviate from the center of rotation during the machining process.

Support turning, milling and drilling complex machining
The system has 5 feed axes and 2 analog spindles. When the servo spindle is adapted, spindle orientation, rigid tapping, cylindrical interpolation, and polar coordinate interpolation can be realized to meet the requirements of turning and milling.

Backstage editing
During the program processing, other different programs can be edited,fully using of system resources,rational planning of time,and improving the efficiency of operation of the machine.

Graphical simulation
During the program processing, the workpiece entity is used as a model to simulate the real processing scene of the workpiece, and the tool path is more intuitive and easier to check the programming errors.

Manual MST function
Users can start MST commands in the position screen in manual/MPG mode, which reduces page switching and makes the operation more centralized and easy for users to quickly operate the machine

 

Torque control 
The torque control function controls the motor to rotate at a certain rate, with a certain moment as the termination condition of the rotary motion. When the motor reaches the required torque, the current torque is maintained, so that the motor achieves dynamic balance with the external force in the rotation direction, which can be used for work piece docking and tailstock control between spindles.

Thread repair function
The thread repair function allows the machine to repair damaged threads (large oil pipelines or screw) regardless of whether the machine tool is equipped with a servo spindle or an analog spindle.

Polygon turning

For traditional polygon processing, power milling tools are usually used for processing. For occasions where high precision is not required the polygon turning function can be used to accelerate the processing of various polygons by the offset angle before synchronizing the workpiece axis with the main control axis and changing the speed ratio of the workpiece axis and the tool axis.

Machine tool fault diagnosis
The machine tool diagnostic function visually visualizes the input and output signals of the machine tool on the machine structure drawing, making the fault display of the machine tool more  intuitive and convenient for troubleshooting machine problems.

Application case
GSK980TDi applied in Brake Pad Machining

Special type: Brake pad processing machine

Application effect 

Driving linear and rotary axes with a general servo drive;

The grinding wheel is machined with end faces instead of the side of the common grinding wheel;

Complete tasks with dedicated instructions

 

 

 

Technical specification

Item	Specification
Controlled axis number	Max. controlled axis number: 5 axes
	Max. linkage axis number: 5 axes (linear interpolation), 2 axes (circular interpolation)
	PLC controlled axis number: 5 axes
Coordinate value(system) and dimensions	Work piece coordinate system (G50), local coordinate system, work piece coordinate (G54-G59
	Coordinate plane selection
	Position command range: 99999999 x least input increment
	Absolute/incremental proaramming, diameter/radius proqramming, inch/metric conversion, linear axis/rotation axis
preparatory function	9 G commands, including quick positioning. linear interpolation, circular interpolation. cylindrical interpolation,  thread cutting, polar coordinate interpolation, polygon turning, rigid tapping, dwell, driling, tool compensation,  macro call, jump, cycle, tilt axis and thread repair, etc.
Feed function	Rapid traverse rate: 0 mm/min -100000 mm/min
	Rapid override: FO, 25%, 50%, 100%, a total of 4 levels of real-time adjustment
	Cutting feedrate: 0 mm/min ~15000 mm/min
	Feedrate override: 0~150%, a total of 16 levels of real-time adjustment
	Rapid traverse/cutting feedrate acceleration/deceleration: linear type,  S type. the starting and termination rate ot acceleration/deceleration  and acceleration/deceleration time set by the parameters
Bus function	Servo motor with multi-turn absolute position encoder
	The absolute coordinate system is automatically restored after machine is powered off
	Machine tool mechanical return without block
	Servo parameters online modification
	Servo status online diagnosis
	Operation log, running log, processing log
	Remote monitor.GSKLINK function
Thread cutting	Thread type: equal pitch straight thread / taper thread / end thread / arc thread,  variable pitch straight thread / taper thread / end  thread / equal tip width variable lead thread
	Number of threads:1-99
	Thread pitch: 0.01mm~500mm (metric thread) or 0.06 teeth/inch-2540 teeth/inch (inch thread)
	Thread cutting acceleration and deceleration: Linear type, index type, S type optional
	Thread run-out: The run-out length, angle and rate characteristic can be set.
Spindle function	Spindle revolution speed: Set by S code or PLC signal, the range: 0 rpm ~9999 rpm
	Spindle override: 50% ~ 120%, a total of 8 levels of real-time adjustment
	2 route 0V~10V analog voltage output, support flexible tapping/rigid tapping
	2 route spindle encoder feedback, the spindle encoder resolution can be set.
Tool function	Tool length compensation (tool offset): 32 groups
	Tool wearing compensation: 32 groups
	Tool lifetime management:32 groups (8 pieces/group)
	Tool nose radius compensation (C type)
	Tool seting mode: Fixed point tool setting, trial cutting tol setting, reference point matching tool setting,  automatic tool seting,coordinate recording function
	Tool offset execution mode: modify coordinate mode, tool movement mode
M.S.T function	Special M code (M00,M01, M02,M30,M98 and M99 ) , other M codes are defined by PLC
PLC function	Two levels of PLC program, maximum5000 steps, the 1st level refresh period 8ms ,13 basic commands,  44 function commands
	PLC program on-line display, real-time monitor; support PLC warning and PLC alarm
	Support many PLC programs, the current running PLC program optional
	Basic I/O: 48 inputs/38 outputs
	Extendable serial I/O unit (optional): IOR-21F: 24 inputs, 16 outputs, 2 analog voltage output IOR-21T: 24 inputs, 16 outputs, 2 analog voltage output IOR-04T: 48 inputs, 32 outputs IOR-44T: 48inputs, 32 outputs, 4 analog voltage output, 1 RS485/232 serial interface
Program memory and edit	Program memory: 64M, 10000 programs (include subprogram and macro)
	Edit mode: full-screen edit
	Edit function: program/block/character search, rewrite, delete, copy, paste
	MDI input, 10 blocks operation
	Support macro/subprogram call, allow 4-layer subprogram nesting
	The calculator
	Miscellaneous programming
Program check function	Path preview, graphic simulation, dry run, machine tool lock, M.S.T lock , single block operation, stored stroke check
Simplified programming function	Canned cycle, multiple canned cycle, rigid tapping, direct input of drawing size, automatic chamfering,  statement macro programming
Compensation function	Back ash compensation : 0 mm-2 mm or 0 inch-0.2 inch. backlash compensation mode  and the freauency set by the parameters
	Memory pitch error compensation: Total 1024 compensation points,  each axis compensation point number set by the parameters
HMI	8.4" LCD true color
	Support Chinese, English and other languages display
	The process path shows that the process path can be zoomed in and out;  the font of the program content can also be zoomed in and out.
	Position, Program, Tool Compensation, Alarm, Parameter, Set, Graph, Diagnosis, Ladder diagram, Help
Operation management	Operation mode: Edit, Auto, MDl, Mechanical zero return, MPG/Single step, Manual, Program zero return,  MPG trial cutting/Retraction
	6 level operation authority management
	32 times for power off in the limited time
	Program switch,Parameter switch
	MPG interruption, Teach
	The machine function debugging, the machine default diagnosis
	Reqular maintenance function
Communication function	USB flash disk: USB flash disk fle operation, USB flash disk fle direct processing, support PLC program,  system software upgrade with USB flash disk upgrade
	RS232: Bidirectional transmission of parts programs, parameters, etc., screw-in parameter import and export,  support PLC program update
	LAN: Remote file transfer
Safety function	Emergency stop, hardware travel limit, software travel check, data backup and recovery
Electrical interface	48/38 digital input and output interface, 2-way encoder interface, 2-way hand wheel interface,  2-way spindle analog interface, Rj45 network port, GSK-LINK network port
Overall dimension	GSK980TDi(W*H*D)	420 x260 x 150mm
	GSK980TDi-V(W*H*D)	292 x 422 x 150mm
	GSK980TDi-H(W*H*D)	400x400x150mm

 

Company Profile

 

 

GSK CNC Equipment Co., Ltd. (hereinafter referred as GSK) is specially devoted to conducting research and practice of basic equipment industrial development, providing "trinity" packaged solutions of machine tool CNC system, servo drive and servo motor, taking initiative in the expansion of industrial robot and all-electric injection molding machine field, developing the new marketing mode of machine tool exhibition hall, providing the customers with all-round professional machine tool remanufacturing solutions and services, promoting the integration of production and education, setting up the vocational education and training institute, as well as conducting highly skilled CNC personnel training. It has developed into a high-tech enterprise integrating science, education, industry and trade, thus being known as "China Southern CNC Industrial Base". 
Adhering to the corporate philosophy of "making itself a century-old enterprise and building gold quality" and the service spirit of "keeping improvement and making users satisfied", GSK enhances the user product value & benefits through continuous technological progress and innovation, and makes unremitting efforts to promote the localization process of basic equipment industry, improve the technological level of the industry, and promote the development of China's national equipment manufacturing industry. 

Main products:

                            GSK CNC System                                                                          Idustrial robot  

Full electric injection molding machine                                              CNC machine   

   

     International exhibition

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FAQ

Payments

1) We can accept EXW, FOB
2) Payment must be made before shipment.
3) Import duties, taxes and charges are not included in the item price or shipping charges. These charges are the buyer's responsibility.

Shipping
1) We only ship to your confirmed address. Please make sure your shipping address is correct before purchase.
2) Most orders will be shipped out within 3-7 working days upon payment confirmation.
3) Shipping normally takes 7-25 working days. Most of the items will delivery in 2 weeks, while there will be a delay for something we cannot control (such as the bad weather). If it happens, just contact us, we will help you check and resolve any problem.
3) Please check the package upon receipt, if there are some damages, please contact us immediately.
Feedback & Refund
1) Feedback is important to us, if you have any problem with our products, please contact us, our technician will give you useful advises.
2) When you have the parcel and not satisfied with the goods or it is other problem, please tell us immediately, and provide us a photo showing the detail.
3) Any reason requiring for all refund. Items must be in original condition and no physical damage. Buyer responsible for all shipping cost.

If you need more information, please contact with us. We will attach great importance to your any problems.
Hope we could establish a long-term effective cooperation.

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