Palletizing robot applies the automatic production of punching inner container

Product Description

GSK RMD series palletizing robot         

Application: stacking, unstacking, transferring, stamping, loading and unloading in packing,drinking, chemical industry and food industry.

RMD08    product feature

1. Adopt 4-axis design, simple structure, low failure rate, less floor area

2. Working radius. The maximum working radius is 1410mm, which can be easily applied to the stamping occasions where the center of the punch is 2.5mm away.

3. Move fast. One axis rotation speed is high, far beyond the market existing similar products.

4. Stable performance, long life, impact resistance.

5. Good general performance. Tonnage, punch and no requirement to equipment, and can be more than one connection. The customer's production line automation upgrade, no need to follow the replacement of machine tool equipment, saving investment 50%~60%.

6. The vertical height has a large range of motion, which is suitable for stamping and loading, palletizing and handling processes.

 

Product Parameters

Type	Dof	Drive Method	Payload (kg)	Repeatability (mm)	Motion Range(°)				Top Velocity(°/s)				Wrist Allowable Load  Inertia (kg·m²)	Cycle Time(r/h)	Motion Radius (mm)	Machine Weight (kg)
					J1	J2	J3	J4	J1	J2	J3	J4
RMD08	4	AC Servo Drive	8	±0.05	±170	+90~-40	+68~-90	±360	251	195	195	367.5	0.25	1800	1433	180
RMD20	4	AC Servo Drive	20	±0.05	±170	+106~-45	+73~-90	±360	175	175	185	330	0.51	4780	1755	266
RMD35	4	AC Servo Drive	35	±0.05	±170	+95~-45	+75~-90	±360	60	160	175	375	1.24	1560	2100	360
RMD50	4	AC Servo Drive	50	±0.1	±178	+90~-40	+65~-78	±360	171	171	71	222	4.5	1700	2154	660
RMD120-2400	4	AC Servo Drive	120	±0.1	±180	+85~-40	+120~-20	±360	145	130	140	420	53	2200	2404	1020
RMD160	4	AC Servo Drive	160	±0.1	±180	+100~-44	+121~-15	±360	123	123	128	300	78	1500	3150	1500
RMD200	4	AC Servo Drive	200	±0.1	±180	+100~-44	+121~-15	±360	105	107	114	242	78	1300	3150	1500
RMD300	4	AC Servo Drive	300	±0.1	±180	+100~-44	+121~-15	±360	85	90	100	190	134	1000	3150	1500

GSK Production Line Unit Control System

&.It is for a machining field's monitor management system to assemble lines of production equipments used for machining all kinds of parts;

&.Utilizing GSK-LINK on-site bus realizes high-speed connection between the CNC machine, industrial robot and production line's auxiliary operatio

&.On-line and off-line programming support;

&.Simply humanized operation;

&.Maximally improve production efficiency and stability of production quality Reduce labor cost:

&.Optimize and improve customers' management system.

GSK General Control Management System
&.It is used for achieving the"Digitalized factory","Intelligent workshop" management system;
&.CAM and CAPP application and management;
&.Conveniently flow plan fast;
&.Count and regulate production capacity;
&.Equipment utilization statistics;
&.Production flow interference;
&.Elevate C/T and so on.

Applications

1.Application of RMD08 Palletizing Robot in Metal Plate Stamping
Customer Requirements
1.Use four robots to load and unload materials for three punching machines, finished products are sent from conveyor line;
2.High flexibility for loading and unloading system, suitable for workpieces with different specifications.

Application Effect
1.Workers put semi-finished product in the previous process to conveyor line. Positioning with the upper visual system, the robot grabs workpiece to load materials for punching machine;
2.Use four robots to load and unload materials for three punching machines, finished products are sent from conveyor line, taken by workers;
3.The renovated assembly line greatly saves cost by cutting down three workers;
4.Robot replaces workers to work 24/7 and finish work task steadily; 
5.Convenient operation, high efficiency and high quality;

2.GSK RMD08 robot applies to one company's automatic punching production line on the left and right panel of a coffee machine.

Customer Requirements
1.The matched punching equipment of  robot consists of automatic punching production line one the left and right panel of  a coffee machine.
Application Effect
1.Robot replaces labor; it can be consecutively operated for 24 hours and completed the tasks stably;
2.Stable & high-efficient production; quality guarantee;
3.The automatic punching production line becomes an objection of automation factory, which owns a wide application market.


3.GSK RMD08 robot loading/unloading application with vacuum inner container in one company.

Customer Requirements
1.It is suitable for the different workpiece productions with vacuum inner container: the maximum weight is about 1.5kg;
2.Robot captures the inner container to put into the vacuum roll-welding device from the belt line: simultaneously, take out the inner container completed by roll-welding to put into automatic laser marking device, and then the production is performed;
3.Production beat: 16 seconds/piece;
Application Effect
1. Robot replaces labor, which can be consecutively operated for 24 hours and then can be stably completed the task;
2.It adapts to the production beat of assembly line, which adopts the roll-welding layout as 1 to 2, carries out the 13 second/piece for the production beat and saves the production cost as well as improves the efficiency;
3.The production character of the appliance industry is ariable types, strong equipment compatibility frequent and single of production process, intensive labor force and short production period; if it uses the robot to replace the labor, it will reduce the production cost and hold the production period.

 4.GSK RMD08 robot applies the automatic production of Shenzhen's punching inner container.
Customer Requirements
1.Robot replaces labor that completes the workpiece delivery and loading/unloading for 3 punching machines with 63 tons and loading/unloading machines.
2.Production types are variable, and single batch production is less; wide universality of robot's fixture so that it needs to capture the loading/unloading for different products;
3.Dedicated production machining time is 6 seconds; production capacity: 350pcs/hour.
Application Effect
1. It adapts to the compatible flexible manipulator design and solves the trouble that the different types and pilot production are shared with a same production line based upon the less improvement cost; 
2.The robot operation is closely matched up with punching machine, so that it operation is stable and maximized to improve the production efficiency and reduce the production cost;

5.GSK RMD20 robot automatic loading/unloading production application on punching and laser cutting.
Customer Requirements
1.That robot replaces labor which can be completed the loading/unloading production among one grease-press punching, laser cutting and loading/unloading bar;
2.Production types are variable, and single batch production is less; wide universality of robot's fixture so that it needs to capture the loading/unloading for products with different appearance;
3.The dedicated machining time of production is 25 seconds, production capacity: 120pcs/hour.
Application Effect
1.It is used the compatible and flexible manipulator design and settled multiple types by less cost as well the troubles when the pilot production shares with a same production line;
2.The production character of the appliance industry is variable types, strong equipment compatibility, frequent and single of production process, intensive labor force and short production period; if it uses the robot to replace the labor, it will reduce the production cost and guarantee the production cycle


6.GSK RMD50 robot applies in automatic palletizing for egg roll with whole cartoon.

Customer Requirements
 1.That the robot replaces the labor force and finishes the production process of cartoon's automatic palletizing;
2.Palletizing 5 lavers, and its palletizing height is 1825mm, 1975mm is the total height with cardboard;
3.It can be palletized one cartoon with 7-8 seconds; Capacity of production line: 320 seconds/palletizing;

Application Effect
 If the robot is performed the palletizinq, you will find the appearance of the palletizing is orderliness stability; the automatic package-sealing, palletizing production line can enhance the company's image and greatly reduce labor intensity and manual cost; 


7.GSK RMD50 robot applies directional palletizing for diverse products.

Customer Requirements
It is used the corresponding equipments of industry robot for replacing labor force to complete production process of directional palletizing for diverse products.


Application Effect
 1.The robot replaces the labor force, which can be operated for 24 hours and completed the task with high efficiency;
2.Reduce the quantity of labor force and decrease the labor intensity;

8. Palletizing washing machine application of GSK RMD160 palletizing robot.

Customer Requirements
1.The palletized workpiece is 500 * 500 * 720mm, and the finished product of the washing machine with the weight of about 40-60kg;
2. The beat of the stacking line meets the beat of the upstream production line, and the robot palletizing beat is 15s.
3.Ensure stability and reliability during the process.
Application Effect
1. One RMD160 transfer robot and the hand to grip the washing machine, moves the washing machine out of the conveying line, and finishes the palletizing operation on the tray;
2. A pressure sensor is arranged on the robot hand gripper to prevent the washing machine from being damaged, and the washing machine is orientated at the end of the conveying line; 
3.Robot palletizing unit is compatible with 5 types of palletizing;
4. The RMD robot will palletize the left and right, i.e, two stacks, one stack of left and right stacks, 8 sets of 60kg washing machine of each stacking/the robot can be palletized 6 sets of 60kg washing machines, the stack type being divided into upper and lower layers, each layer being 4 sets;
5.According to the production plan of 26 days every month, 2 shifts per day for 16 hours per day,according to the palletizing beat of 15s; monthly robot palletizing is 99840 sets in the large unit of washing machines. And fully meets the production line capacity of the washing machine;

9.GSK RMD200 robot applies the rice bag palletizing for one company.
Customer Requirements
1.Connecting with manual package and package-sealing production line; replacing the manual to performthe automatic palletizing;
2.Compatible 5-50kg, total five specifications for the rice bag.

Application Effect
1.Connecting with the artificial production line, achieving the rice bag automation technology process: putdown, guide, height adjustment, flat and palletizing capture;
2.It is used the product-change adjustment by labor force, and the production-change can be reduced byMPG and rocker to improve the working efficiency and compatible five specification for the rice bag.

 

Robot Family

With the industry control technology R&D, and manufacture experience for more than 30 years, GSK has produced our industrial robots with independent intellectual property rights, including robot controllers,servo motors and servo drivers and other key functional components. Presently, GSK's industrial robots are divided into 6 series covering transportation, welding, polishing, painting, stacking and paralleling, up to 30 kinds of product.
Being one of enterprises undertaking"National ntelligent Manufacturing Equipment DevelopmentSpecial Project", GSK independently researches and develops industrial robots carrying high quality andhigh technology of GSK's CNC systems. According to users' requirements, it provides robots with superiorperformance, designs and manufactuers fixture and conveyor required for automation solution.

 

Company Profile

 

GSK CNC Equipment Co., Ltd. (hereinafter referred as GSK) is specially devoted to conducting research and practice of basic equipment industrial development, providing "trinity" packaged solutions of machine tool CNC system, servo drive and servo motor, taking initiative in the expansion of industrial robot and all-electric injection molding machine field, developing the new marketing mode of machine tool exhibition hall, providing the customers with all-round professional machine tool remanufacturing solutions and services, promoting the integration of production and education, setting up the vocational education and training institute, as well as conducting highly skilled CNC personnel training. It has developed into a high-tech enterprise integrating science, education, industry and trade, thus being known as "China Southern CNC Industrial Base". 
Adhering to the corporate philosophy of "making itself a century-old enterprise and building gold quality" and the service spirit of "keeping improvement and making users satisfied", GSK enhances the user product value & benefits through continuous technological progress and innovation, and makes unremitting efforts to promote the localization process of basic equipment industry, improve the technological level of the industry, and promote the development of China's national equipment manufacturing industry. 

Main products:

                            GSK CNC System                                                                          Idustrial robot  

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