Efficient Industrial Robot Arm for Auto Parts Manufacturing

• Customization: Available
• Application: burnishing, polishing, machine loading/unloading a
• Control Mode: Point to Point Control
• Model NO.: GSK RB300A1-2850
• Drive Mode: servo drive
• Axes: 6 Axes
• Motion Radius: 2850mm
• Payload range: 300kg
• Machine weight: 1650kg
• Structure: Articulated
• Motor model: Servo motor
• Mounting Type: Ground, Bracket, Ceiling
• Condition: New
• Certification: ISO, CE
• After-sales Service: Support
• Warranty: 1 year
• Transport Package: Wooden Cases
• Trademark: GSK
• Origin: Guangzhou, China
• HS Code: 8479501000
• Production Capacity: 50000 Sets/Years

Product Description

Introducing the RB300A1-2850, a powerhouse in the realm of industrial robotics. With a remarkable payload capacity of 300kg and an impressive reach of 2850mm, this general-purpose robot excels in tasks such as packing and loading, setting new standards in efficiency and capability.
Application Field: This advanced robot arm demonstrates exceptional versatility, making it indispensable across various sectors. It seamlessly integrates into processes such as burnishing, polishing, and painting, while also proving indispensable in machine loading/unloading. Its contribution to automatic transport on punching automation production lines streamlines operations, enhancing productivity.

Product Features
1.Boasting an ingeniously simplified mechanical structure, this robot ensures high reliability and stable performance. Its outstanding product consistency is a testament to its superior design, significantly elevating the overall performance to meet rigorous industrial demands.

2. The robot's impeccable seal design, particularly localized to the J4~J6 axes, achieves an impressive protection level of up to IP65. This renders the robot remarkably adaptable to challenging working environments, without compromising on performance.

3. With unmatched speed and precision, this robot not only boosts production efficiency but also slashes production costs, reinforcing its indispensable role in modern manufacturing.

4. Designed to offer a range of movement radii and load capacities, this robot caters to diverse customer requirements across various market segments, ensuring unmatched versatility.


 

Type		Dof	Drive Method	Payload (kg)	Repeatability (mm)	Motion Range(°)						Top Velocity(°/s)						Permissible Inertia  of Wrist (kg.m^2)			Allowed Top Torque (N.m)			Motion Radius (mm)	Machine Weight (kg)
						J1	J2	J3	J4	J5	J6	J1	J2	J3	J4	J5	J6	J4	J5	J6	J4	J5	J6
RB03A1-562		6	AC Servo Drive	3	±0.02	±150	+136~-51	+64~-131	±150	±150	±360	375	375	419	600	600	750	0.077	0.077	0.029	9.3	9.3	4.5	562	36
RB06-900		6	AC Servo Drive	6	±0.03	±170	+135~-100	+155~-110	±170	±170	±360	337.5	270	375	300	375	468				12	10	6	900	60
RB06Q1-1430		6	AC Servo Drive	6	±0.04	±155	+162~-55	+90~-270	±180	±150	±360	267	220	220	504	378	720	0.582	0.257	0.074	21.2	21.2	9.2	900	60
RB08A3 series	RB08A3-1490	6	AC Servo Drive	8	±0.04	±170	+120~-85	+83~-150	±180	±180	±360	200	200	200	400	356	600	/	0.19	0.065	14	12	7	1490	185
	RB08A3-1700	6	AC Servo Drive	8	±0.04	±170	+120~-85	+83~-150	±180	±180	±360	180	180	180	400	356	600	/	0.19	0.065	14	12	7	1700	187
RB12-1500		6	AC Servo Drive	6	±0.04	±170	+120~-85	+83~-150	±180	±135	±360	160	160	160	300	300	360	0.33	0.33	0.17	24	24	13	1500	186
RB20A3  series	RB20A3-1700	6	AC Servo Drive	20	±0.04	±170	+160~-80	+76~-112	±180	±180	±360	175	175	180	330	330	450	/	0.93	0.4	40	50	22	1700	265
	RB20A3-1900	6	AC Servo Drive	15	±0.04	±170	+160~-80	+76~-112	±180	±180	±360	175	175	180	330	330	450	/	0.93	0.4	40	50	22	1900	273
RB35 series	RB35-1850	6	AC Servo Drive	35	±0.04	±170	+120~-85	+85~-155	±180	±180	±360	160	160	175	310	360	375	2.46	2.46	1.41	75	75	68	1850	369
	RB35-2050	6	AC Servo Drive	30	±0.04	±170	+120~-85	+85~-155	±180	±180	±360	160	160	160	310	360	375	2.46	2.46	1.41	75	75	68	2050	372
RB50 series	RB50-1956	6	AC Servo Drive	50	±0.05	±178	+130~-90	+75~-200	±360	±360	±360	171	171	171	215	251	365	51.5	51.5	16	196	196	127	1956	650
	RB50A1-2071	6	AC Servo Drive	50	±±0.05	±178	+130~-90	+75~-200	±360	±360	±360	171	171	171	215	251	365	51.5	51.5	16	196	196	127	2071	650
RB80 series	RB80-2250	6	AC Servo Drive	80	±0.06	±180	-84~+164	-193~+68	±360	±360	±360	140	155	140	215	230	270	8.7	8.6	3.1	324	328	186	2250	680
	RB80-2080	6	AC Servo Drive	100	±0.06	±180	-84~+164	-193~+68	±360	±360	±360	140	160	140	205	220	260	10.7	10.7	3.9	401	406	232	2080	678
RB130 series	RB130-2790	6	AC Servo Drive	165	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	104	165	174	238	85	85	45	951	951	490	2790	1350
	RB130A1-3500	6	AC Servo Drive	100	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	120	205	220	260	10.8	10.7	3.9	401	406	232	3500	1210
	RB130A1-3100	6	AC Servo Drive	130	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	120	169	200	220	64.5	64.5	51.1	784	784	411.5	3100	1300
RB165A1-2790		6	AC Servo Drive	165	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	104	152	160	220	85	85	45	951	951	490	2790	1350
RB210-2700		6	AC Servo Drive	210	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	88	94	104	152	118	200	160	160	100	1274	1274	686	2700	1430
RB300 series	RB300-2508	6	AC Servo Drive	300	±0.1	±175	±55	+116~-85	±360	±360	±360	85	95	95	120	130	180	160	160	100	1600	1600	850	2508	1800
	RB300A1-2850	6	AC Servo Drive	300	±0.1	±175	±70	-85~+130	±360	±360	±360	110	100	100	180	150	200	160	160	100	1600	1600	850	2850	1650
	RB300A2-2850	6	AC Servo Drive	300	±0.1	±175	±70	-85~+130	±200	±200	±360	110	100	100	180	150	200	160	160	100	1600	1600	850	2850	1650
	RB300A2-3200	6	AC Servo Drive	220	±0.1	±175	±70	-85~+130	±200	±200	±360	110	100	100	180	150	200	160	160	100	1600	1600	850	3200	1680
RB350-3400		6	AC Servo Drive	350	±0.1	±178	+105~-60	+70~-62	±180	±115	±360	80	85	88	110	98	170	550	500	235	3400	3400	1700	3400	3340
RB500-2882		6	AC Servo Drive	500	±0.1	±178	+105~-60	+70~-62	±180	±115	±360	80	85	88	110	98	175	550	500	235	3400	3400	1700	2882	3300

GSK Production Line Unit Control System
&.This system acts as a central hub for monitoring and managing machining field operations. It efficiently assembles production equipment lines used for machining a wide variety of parts, enhancing operational synergy.
&.By harnessing the power of GSK-LINK on-site bus technology, the system facilitates a high-speed connection between CNC machines, industrial robots, and auxiliary production line devices, ensuring seamless integration and function.
&.It supports both on-line and off-line programming, allowing for adaptable operation tailored to specific production needs.
&.User-friendly and intuitively designed, the operation of this system is effortlessly humanized, enhancing user engagement and efficiency.
&.The system's design maximizes production efficiency while stabilizing the quality of output, significantly reducing labor costs and elevating profit margins.
&.This system also optimizes and enhances customers' management systems, providing strategic advantages in operational control and oversight.
GSK General Control Management System
&.Purpose-built for realizing the 'Digitalized Factory' and 'Intelligent Workshop' management systems, this platform pioneers advancements in industrial operations.
&.It offers robust support for CAM and CAPP applications and management, streamlining processes and enhancing precision.
&.Facilitates fast and convenient flow planning, ensuring operational fluidity and responsiveness to changes.
&.The system effectively counts and regulates production capacity, providing insightful data to optimize output levels.
&.Generates comprehensive equipment utilization statistics, offering valuable insights into operational efficiency and capacity.
&.Addresses and mitigates production flow interference, ensuring smooth operational continuity.
&.It significantly elevates Cycle Time (C/T) and other critical operational metrics, driving excellence in manufacturing performance.

Applications

Loading/Unloading Application

1. GSK RB08 Robot Applied to Load/Unload for the Machine Tool
Customer Requirements

1. This innovative setup includes one RB08 robot, two state-of-the-art CNC turning machines, and an automatic loading/unloading auxiliary device, forming an advanced robot turning machine loading/unloading system.
2. With precision engineering, it seamlessly aligns with the production cycle time, ensuring unmatched production efficiency, safety, and reliability throughout the manufacturing process.
3. The intelligent design of the workpiece gripper ensures that it securely holds the workpiece even when the robot is powered off or there is a gas outage, featuring a reliable position confirmation switch for added safety.
4. Its highly flexible loading/unloading system is adeptly designed to accommodate a wide variety of workpieces, automating the loading/unloading process across multiple applications.

Application Effect

1. This sophisticated resolution adheres strictly to principles of economy, safety, and exceptional operation. It offers remarkable reliability and flexibility, with minor adjustments to the rotary loading machine and gripper, allowing it to efficiently manage four types of workpieces as specified by clients.
2. The system operates with impeccable safety: after the robot issues a signal, the turning machine acknowledges it. When the robot enters, the machine receives an interlock signal, preventing any operations until the robot exits. This ensures seamless and safe interaction between the robot and machine tool.
3. Equipped with robust control systems, it features soft/hard limits, anomaly controls, emergency stop, and other default displays with alarm functions. The gripper's secure hold ensures the workpiece remains in place, even in power loss or gas shortage scenarios.
4. Designed for endurance, this resolution supports continuous operation across three shifts, provided there's ample workblank supply. It ensures uninterrupted machining operations for superior production efficiency.

 

2. GSK RB08 Robot Applied to Load/Unload for the Turning Machine
Customer Requirements

1.One robot with two turning machines consists of one set of the robot loading/unloading system;

2.Closely match with the production cycle time to ensure production efficiency.

Application Effect

1.Being parts occupying much space, to guarantee processing volume and positioning precision for morethan 2 hours, use double-servo high precise sliding table design to alternately operate to get highefficiency.

2.Workblank loading structure and finished product unloading structure are integrated, which shortens therobot running time and gets continuity and   fluency during automatic production;

3.The robot with high flexibility makes it alter its posture in smaller space, which increases space utility.

4.Its control system takes GSK98 CNC System as its main control unit to get simple operations and goodstability

3. GSK RB08 Robot Applied to Load/Unload for the Machining Center
Customer Requirements

 One robot with two CNC machines consists of one set of robot loading/unloading system;

 The 1st machining center machines the part's yellow end and inner bore, and the 2nd does the green inner bore

One cycle time takes 57s to completely machine a part.

Application Effect

The workpiece clamped on the machine is positioned by a pin to gain high accuracy,

Using two loading machines, the robot normally operates to quarantee continuous production process when reloading is performed;

High machininq, loading/unloading efficiency does not occupy the turning machine's wait time to realize 100% machining time utilization in the whole process.

4. GSK RB08 Robot Applied to Automatic Line of Electric Kettle's Rough Punching
Customer Requirements

 The robot matched with a punching machine loads/unloads electric kettles, and the control process is stable, 
is closely match with the production cycle time, and customer requires the whole frequency is 12-14s/pcs to ensure production efficiency.

Application Effect

 It improves its operation safety, and reduces labor intensity and disabling injury frequency rate,

 It improves the product quality and consistency, and reduces labor cost;

 Its punching frequency is 9.5s, it performs 2 shifts per day, which shortens machining cycle time and improves production efficiency;

 Realize precise positioning in high-speed production.

5. Transfer application of GSK RB165 robot 3D vision-guided condenser
Customer Requirements

1.Casually place the condenser on the static accumulation chain tray to the belt conveyor line in theuniform motion;

2.Move the casually placed condenser on the conveying belt which is in uniform motion under somecircumstance
 to the static accumulation chain tray;

3.Compatible with the gripping of 6 different workpieces;

4.The entire line beat is 10 seconds

Application Effect

1.The shape of the condenser is irregular, the grabbing structure is spatial three-dimensional grabbing,and is arranged at random on the product accumulation chain tray and the belt line;

2.The robot gripping scheme is guided by 3D vision, the robot hand gripping adopts the simulated structure,
 and the contact part of the condenser adopts soft polyurethane;

3.The condenser grabbing on the accumulation chain tray is guided and positioned by identifying the white plastic feature of the condenser
 endworking part, and the camera is mounted on the robot hand gripper;

4.The condenser grabbing on the conveying line is guided and positioned by identifying characteristics of the surface of the condenser, 
and the camera is fixed above the conveying line;

&.Revolutionizing efficiency, two RB165 robots seamlessly transfer the condenser to the conveyor line from the accumulation chain tray, creating two streamlined unloading automatic integration workstations. Similarly, they transfer the condenser from the conveyor line to the product accumulation tray, forming two efficient loading automatic integrated workstations.
&.This advanced system replaces manual labor with robotic precision, guided consistently by a 3D visual guide, maintaining a production line cycle time of just 10 seconds.
&. Engineered for endurance, this setup operates continuously, 24/7, ensuring work tasks are completed with unwavering stability.
&.Achieving seamless automation, it identifies workpieces automatically and performs loading/unloading tasks with precision. It supports simultaneous production of six different products and facilitates product exchange effortlessly.
&.Adaptability at its finest, as the system allows for additional product applications by replacing the gripper in later stages.

6. GSK RB Robot Applied to Load/Unload for the Machine Tool

Customer Requirements
1. Utilizing two turning machines, this system executes two processes to fully machine parts, showcasing exceptional manufacturing prowess.
2. The initial stage of production involves machining the inner surface, end, and groove, a process completed in an efficient 40 seconds. This rapid pace ensures a swift transition to subsequent manufacturing stages.
3. The second stage meticulously machines the outer surface, end, and groove in just 48 seconds. This precision engineering step maintains production continuity and enhances overall efficiency.



Application Effect
1. Utilize the advanced servo rotary loading table to achieve unparalleled positioning accuracy, elevating the precision of your operations to new heights.
2. The rotary index is seamlessly managed by the GSK96 CNC System's sophisticated programming, offering exceptional versatility and universality for diverse machining needs.
3. Employ a rodless cylinder to expertly grab and lift parts, ensuring automatic operation extends beyond two hours without interruption, showcasing robust automation capabilities.
4. Experience a production cycle time that is meticulously synchronized, ensuring a smooth and uninterrupted run, optimizing efficiency and productivity.

7. The GSK RB08 Robot is adeptly applied to gear machining for loading and unloading tasks, enhancing operational efficacy.

Customer Requirements
1. A single robot, in conjunction with two turning machines, forms an integrated loading and unloading system, streamlining production processes.

2. Precisely align with production cycle times to maximize production efficiency and ensure uninterrupted workflow.

Application Effect
1. Designed for gear machining, our precision fixtures on turning machines exhibit minimal clearance. Materials are efficiently conveyed through flow channels, maximizing randomness and offering economical, practical solutions.
2. The robot's gripper is equipped with an enhanced secondary positioning device, ensuring consistent installation of gears into the turning machine's gripper.
3. Achieve high efficiency and precise positioning in machining loading and unloading without occupying machine wait time, ensuring 100% utilization of machining time.

8. The GSK RB08 Robot is effectively applied to load and unload motor shafts, enhancing operational efficiency.

Customer Requirements
1. The machined workpiece, a motor shaft, ranges from 360 to 490 mm in length and weighs between 3 to 6 kg, tailored to meet specific industrial needs.
2. The production line's machining cycle time is capped at 140 seconds, with an impressive single production line capable of completing a finished product in as little as 70 seconds.
3. Guarantee stable, safe, and reliable operations, ensuring long-term productivity and safety.

Application Effect
1. The storage shelf can arrange up to 180 MS100L rods at once, accommodating 3 hours of continuous machining. It remains unregulated during rod changes of the same diameter and requires minimal adjustment for different diameters.
2. Driven by a motor, the stacked rack facilitates material transport to the robot loading position. If no material is detected in one minute, the motor halts, sending alert signals to prompt restocking, ensuring a safeguarded, stable workflow.
3. Operating on a schedule of 26 days per month, with 2 shifts totaling 16 hours per day, the production of the MS100L part averages 65 seconds per finished product, achieving over 18,000 units monthly and meeting customer demands efficiently.


9. The GSK RB08 Robot integrated with a die-casting machine is adeptly applied to pouring operations, enhancing precision and safety.

Customer Requirements
1. The robot autonomously replaces manual labor, efficiently pouring molten aluminum into a die-casting machine, ensuring consistency and safety.



Application Effect
1. The robot effectively replaces manual labor, operating seamlessly 24/7 to reliably complete tasks, ensuring continuous workflow.
2. Given the hazards of the die-casting industry, including high temperatures that impact worker health, using a robot mitigates risks and prevents accidents.
3. Industry experts recognize the integration of robots in die-casting as a prevailing trend driven by market demands and essential technical upgrades.

 

Robot Family

GSK CNC Equipment Co., Ltd., with over three decades of pioneering experience in industry control technology R&D and manufacturing, proudly presents our state-of-the-art industrial robots. Boasting independent intellectual property rights, these robots incorporate cutting-edge robot controllers, high-efficiency servo motors, and precision servo drivers, along with other essential high-performance components. Our comprehensive range features six distinct series tailored to meet diverse industrial needs such as transportation, welding, polishing, painting, stacking, and paralleling, offering an impressive selection of up to 30 innovative products.
As a leading enterprise entrusted with the prestigious 'National Intelligent Manufacturing Equipment Development Special Project,' GSK CNC Equipment Co., Ltd. excels in the independent research and development of advanced industrial robots. Infusing the high quality and cutting-edge technology inherent to GSK's CNC systems, we offer robots that deliver unmatched performance. We further enhance our offerings by designing and manufacturing custom fixtures and conveyors, meticulously crafted to cater to unique automation solutions as per our users' requirements.

 

Company Profile

 

GSK CNC Equipment Co., Ltd. (hereinafter referred to as GSK) stands at the forefront of innovation and excellence, passionately dedicated to pioneering advancements in the basic equipment industrial sector. Our commitment is encapsulated in our 'trinity' packaged solutions, which seamlessly integrate machine tool CNC systems, servo drives, and servo motors to meet the diverse demands of modern manufacturing. As trailblazers in the expansion of industrial robotics and all-electric injection molding, we have revolutionized the marketing model with our cutting-edge machine tool exhibition hall. This approach allows us to offer comprehensive, professional remanufacturing solutions and services to our valued clients. GSK is more than just a business; we are a catalyst for growth, aligning the realms of production with education through our vocational training institute. We are proud to be recognized as a high-tech enterprise that harmonizes science, education, industry, and trade, earning us the prestigious moniker 'China Southern CNC Industrial Base.'
Embodying the philosophy of 'crafting a century-old enterprise and forging gold standards,' GSK is unwavering in its pursuit of excellence and customer satisfaction. We strive to elevate user product value and benefits through relentless technological advancements and groundbreaking innovations. Our mission is to be a driving force in the localization of the basic equipment industry, enhancing technological standards across the sector, and championing the growth of China's national equipment manufacturing prowess. Our ethos of 'ceaseless improvement and user satisfaction' is the cornerstone of our commitment to you.

Main Products:

GSK CNC System Industrial Robot

Full Electric Injection Molding Machine CNC Machine

Explanation of Code and Employee Details