Innovative GSK Robotic Systems for Automotive Interior Manufacturing

• Customization: Available
• Application: burnishing, polishing, machine loading/unloading a
• Control Mode: Point to Point Control
• Model NO.: GSK RB35-2050
• Drive Mode: servo drive
• Axes: 6 Axes
• Reaching: 2050mm
• Payload range: 35kg
• Machine weight: 372kg
• Repeatability: 0.04mm
• Structure: Articulated
• Motor model: Servo motor
• Mounting Type: Ground, Bracket, Ceiling
• Condition: New
• Certification: ISO, CE
• After-sales Service: Support
• Warranty: 1 year
• Transport Package: Wooden Cases
• Trademark: GSK
• Origin: Guangzhou, China
• HS Code: 8479501000
• Production Capacity: 50000 Sets/Years

Product Description

RB35-1850
Application Field: It is extensively utilized in burnishing, polishing, machine loading/unloading, and automatic transport on punching automation production lines.

Product Features
1.Ingeniously simplified mechanical structure design ensures high reliability, stable performance, and outstanding product consistency. The overall performance of the robot is significantly enhanced.

2. Impeccable seal design with local (J4~J6 axis) protection level reaching up to IP65, making the robot exceptionally adaptable to diverse working environments.

3. Exceptional speed and precision that heighten production efficiency while reducing costs.

4. Various movement radii and load capacities cater to the diverse needs of customers across different market segments.


 

Type		Dof	Drive Method	Payload (kg)	Repeatability (mm)	Motion Range(°)						Top Velocity(°/s)						Permissible Inertia  of Wrist (kg.m^2)			Allowed Top Torque (N.m)			Motion Radius (mm)	Machine Weight (kg)
						J1	J2	J3	J4	J5	J6	J1	J2	J3	J4	J5	J6	J4	J5	J6	J4	J5	J6
RB03A1-562		6	AC Servo Drive	3	±0.02	±150	+136~-51	+64~-131	±150	±150	±360	375	375	419	600	600	750	0.077	0.077	0.029	9.3	9.3	4.5	562	36
RB06-900		6	AC Servo Drive	6	±0.03	±170	+135~-100	+155~-110	±170	±170	±360	337.5	270	375	300	375	468				12	10	6	900	60
RB06Q1-1430		6	AC Servo Drive	6	±0.04	±155	+162~-55	+90~-270	±180	±150	±360	267	220	220	504	378	720	0.582	0.257	0.074	21.2	21.2	9.2	900	60
RB08A3 series	RB08A3-1490	6	AC Servo Drive	8	±0.04	±170	+120~-85	+83~-150	±180	±180	±360	200	200	200	400	356	600	/	0.19	0.065	14	12	7	1490	185
	RB08A3-1700	6	AC Servo Drive	8	±0.04	±170	+120~-85	+83~-150	±180	±180	±360	180	180	180	400	356	600	/	0.19	0.065	14	12	7	1700	187
RB12-1500		6	AC Servo Drive	6	±0.04	±170	+120~-85	+83~-150	±180	±135	±360	160	160	160	300	300	360	0.33	0.33	0.17	24	24	13	1500	186
RB20A3  series	RB20A3-1700	6	AC Servo Drive	20	±0.04	±170	+160~-80	+76~-112	±180	±180	±360	175	175	180	330	330	450	/	0.93	0.4	40	50	22	1700	265
	RB20A3-1900	6	AC Servo Drive	15	±0.04	±170	+160~-80	+76~-112	±180	±180	±360	175	175	180	330	330	450	/	0.93	0.4	40	50	22	1900	273
RB35 series	RB35-1850	6	AC Servo Drive	35	±0.04	±170	+120~-85	+85~-155	±180	±180	±360	160	160	175	310	360	375	2.46	2.46	1.41	75	75	68	1850	369
	RB35-2050	6	AC Servo Drive	30	±0.04	±170	+120~-85	+85~-155	±180	±180	±360	160	160	160	310	360	375	2.46	2.46	1.41	75	75	68	2050	372
RB50 series	RB50-1956	6	AC Servo Drive	50	±0.05	±178	+130~-90	+75~-200	±360	±360	±360	171	171	171	215	251	365	51.5	51.5	16	196	196	127	1956	650
	RB50A1-2071	6	AC Servo Drive	50	±±0.05	±178	+130~-90	+75~-200	±360	±360	±360	171	171	171	215	251	365	51.5	51.5	16	196	196	127	2071	650
RB80 series	RB80-2250	6	AC Servo Drive	80	±0.06	±180	-84~+164	-193~+68	±360	±360	±360	140	155	140	215	230	270	8.7	8.6	3.1	324	328	186	2250	680
	RB80-2080	6	AC Servo Drive	100	±0.06	±180	-84~+164	-193~+68	±360	±360	±360	140	160	140	205	220	260	10.7	10.7	3.9	401	406	232	2080	678
RB130 series	RB130-2790	6	AC Servo Drive	165	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	104	165	174	238	85	85	45	951	951	490	2790	1350
	RB130A1-3500	6	AC Servo Drive	100	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	120	205	220	260	10.8	10.7	3.9	401	406	232	3500	1210
	RB130A1-3100	6	AC Servo Drive	130	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	120	169	200	220	64.5	64.5	51.1	784	784	411.5	3100	1300
RB165A1-2790		6	AC Servo Drive	165	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	100	94	104	152	160	220	85	85	45	951	951	490	2790	1350
RB210-2700		6	AC Servo Drive	210	±0.08	±175	+75~-60	+80~-185	±360	±360	±360	88	94	104	152	118	200	160	160	100	1274	1274	686	2700	1430
RB300 series	RB300-2508	6	AC Servo Drive	300	±0.1	±175	±55	+116~-85	±360	±360	±360	85	95	95	120	130	180	160	160	100	1600	1600	850	2508	1800
	RB300A1-2850	6	AC Servo Drive	300	±0.1	±175	±70	-85~+130	±360	±360	±360	110	100	100	180	150	200	160	160	100	1600	1600	850	2850	1650
	RB300A2-2850	6	AC Servo Drive	300	±0.1	±175	±70	-85~+130	±200	±200	±360	110	100	100	180	150	200	160	160	100	1600	1600	850	2850	1650
	RB300A2-3200	6	AC Servo Drive	220	±0.1	±175	±70	-85~+130	±200	±200	±360	110	100	100	180	150	200	160	160	100	1600	1600	850	3200	1680
RB350-3400		6	AC Servo Drive	350	±0.1	±178	+105~-60	+70~-62	±180	±115	±360	80	85	88	110	98	170	550	500	235	3400	3400	1700	3400	3340
RB500-2882		6	AC Servo Drive	500	±0.1	±178	+105~-60	+70~-62	±180	±115	±360	80	85	88	110	98	175	550	500	235	3400	3400	1700	2882	3300

GSK Production Line Unit Control System
&.Designed for machining fields, this monitoring management system integrates production equipment used for machining various parts.
&.By utilizing GSK-LINK on-site bus, it enables high-speed connectivity between CNC machines, industrial robots, and auxiliary operation devices on the production line.
&.Supports both online and offline programming.
&.User-friendly operation.
&.Maximizes production efficiency and stabilizes production quality, reducing labor costs.
&.Optimizes and enhances customers' management systems.
GSK General Control Management System
&.Engineered to achieve a 'Digitalized Factory' and 'Intelligent Workshop' management system.
&.Facilitates CAM and CAPP application and management.
&.Enables convenient and swift flow planning.
&.Monitors and regulates production capacity.
&.Tracks equipment utilization statistics.
&.Detects and resolves production flow interference.
&.Enhances cycle time (C/T) and overall production efficiency.

Applications

Loading/Unloading Application

1. GSK RB08 Robot Applied to Load/Unload for the Machine Tool
Customer Requirements

1. Integrating one RB08 robot, two CNC turning machines, and an automatic loading/unloading auxiliary device, this system ensures seamless robot-assisted machining.
2. Engineered for high production efficiency, our system synchronizes with the production cycle time, ensuring seamless, safe, and reliable operations.
3. The gripper's secure hold ensures that workpieces remain clamped even if the robot is powered down or loses gas supply. It also features a position confirmation switch for added security.
4. Designed with strong flexibility, our loading/unloading system can adapt to various types of workpieces, enabling automatic handling across different applications.

Application Effect

1. Our solution adheres to principles of economy, safety, superior operation, reliability, and flexibility. With minimal adjustments, it can handle loading/unloading for four different customer-provided workpieces.
2. The robot communicates effectively with the turning machine, ensuring interlocked operations for safety. The system prevents any machine motions until the robot safely exits, guaranteeing a secure environment.
3. The control system boasts features like soft/hard limits, abnormality controls, emergency stops, and various alarm functions. Workpieces remain securely clamped even if the robot is turned off or loses gas.
4. Our resolution supports three-shift operations, ensuring continuous machining and high production efficiency with sufficient workpiece supply.

 

2. GSK RB08 Robot Applied to Load /Unload for the Turning Machine
Customer Requirements

1.One robot with two turning machines consists of one set of the robot loading/unloading system;

2.Closely match with the production cycle time to ensure production efficiency.

Application Effect

1.Being parts occupying much space, to guarantee processing volume and positioning precision for morethan 2 hours, use double-servo high precise sliding table design to alternately operate to get highefficiency.

2.Workblank loading structure and finished product unloading structure are integrated, which shortens therobot running time and gets continuity and   fluency during automatic production;

3.The robot with high flexibility makes it alter its posture in smaller space, which increases space utility.

4.Its control system takes GSK98 CNC System as its main control unit to get simple operations and goodstability

3. GSK RB08 Robot Applied to Load/Unload for the Machining Center
Customer Requirements

 One robot with two CNC machines consists of one set of robot loading/unloading system;

 The 1st machining center machines the part's yellow end and inner bore, and the 2nd does the green inner bore

One cycle time takes 57s to completely machine a part.

Application Effect

The workpiece clamped on the machine is positioned by a pin to gain high accuracy,

Using two loading machines, the robot normally operates to quarantee continuous production process when reloading is performed;

High machininq, loading/unloading efficiency does not occupy the turning machine's wait time to realize 100% machining time utilization in the whole process.

4. GSK RB08 Robot Applied to Automatic Line of Electric Kettle's Rough Punching
Customer Requirements

 The robot matched with a punching machine loads/unloads electric kettles, and the control process is stable, 
is closely match with the production cycle time, and customer requires the whole frequency is 12-14s/pcs to ensure production efficiency.

Application Effect

 It improves its operation safety, and reduces labor intensity and disabling injury frequency rate,

 It improves the product quality and consistency, and reduces labor cost;

 Its punching frequency is 9.5s, it performs 2 shifts per day, which shortens machining cycle time and improves production efficiency;

 Realize precise positioning in high-speed production.

5. Transfer Application of GSK RB165 Robot with 3D Vision-Guided Condenser
Customer Requirements

1.Casually place the condenser on the static accumulation chain tray to the belt conveyor line in theuniform motion;

2.Move the casually placed condenser on the conveying belt which is in uniform motion under somecircumstance
 to the static accumulation chain tray;

3.Compatible with the gripping of 6 different workpieces;

4.The entire line beat is 10 seconds

Application Effect

1.The shape of the condenser is irregular, the grabbing structure is spatial three-dimensional grabbing,and is arranged at random on the product accumulation chain tray and the belt line;

2.The robot gripping scheme is guided by 3D vision, the robot hand gripping adopts the simulated structure,
 and the contact part of the condenser adopts soft polyurethane;

3.The condenser grabbing on the accumulation chain tray is guided and positioned by identifying the white plastic feature of the condenser
 endworking part, and the camera is mounted on the robot hand gripper;

4.The condenser grabbing on the conveying line is guided and positioned by identifying characteristics of the surface of the condenser, 
and the camera is fixed above the conveying line;

&.Two RB165 robots efficiently transfer condensers between the accumulation chain tray and the conveyor line, forming two integrated unloading and loading workstations.
&.Replacing manual labor, our robots operate with stable 3D visual guidance, maintaining a production line beat of just 10 seconds.
&. Capable of 24/7 operation, our system consistently completes tasks with high stability.
&.Designed for versatility, the system can automatically identify and transport workpieces, supporting simultaneous production of six products with the ability to switch between them seamlessly.
&.With the option to replace the gripper, the system can adapt to handle a wider range of products in the future.

6. GSK RB Robot Applied to Load/Unload for the Machine Tool

Customer Requirements
1. Utilizing two turning machines, our system completes part machining through a comprehensive two-process approach.
2. The initial process involves machining the inner sections, end faces, and grooves, with a swift completion time of just 40 seconds;
3. The subsequent process focuses on machining the outer surfaces, end faces, and grooves, efficiently completed in 48 seconds;



Application Effect
1. Utilizes a servo rotary loading table to ensure exceptional positioning accuracy;
2. The rotary indexing is seamlessly performed by the GSK96 CNC System's programming, offering remarkable universality;
3. Parts are grabbed and lifted by a rodless cylinder, guaranteeing over two hours of consistent, automatic operation;
4. The production cycle time is meticulously matched, ensuring smooth and efficient operation throughout use.

7. The GSK RB08 Robot is expertly applied to Gear Machining Loading/Unloading, enhancing precision and efficiency.

Customer Requirements
1. A single robot paired with two turning machines forms an advanced loading/unloading system;

2. Ensures close synchronization with the production cycle time to maximize production efficiency.

Application Effect
1. Essential for gear machining, the turning machine's high-precision fixture, minimal clearance, and flow channel-conveyed materials offer substantial randomness and cost-effectiveness;
2. The robot's gripper includes a secondary positioning device, ensuring consistent installation of gears into the turning machine's gripper;
3. High-efficiency, precise positioning loading/unloading maximizes machining time utilization, achieving 100% efficiency without machine downtime.

8. The GSK RB08 Robot is adeptly applied to Load/Unload Motor Shafts, enhancing operational reliability.

Customer Requirements
1. The workpiece in question is a motor shaft, measuring 360-490mm in length and weighing approximately 3-6kg;
2. The machining cycle time for the production line is within 140 seconds, ensuring one finished product every 70 seconds;
3. Ensures stable, safe, and reliable operation throughout the production process.

Application Effect
1. The storage shelf can arrange up to 180 rods (MS100L) for 3-hour continuous machining, with minimal adjustments needed for rods of the same diameter and slight adjustments for different diameters;
2. The motor-driven stacked rack carries blanks to the robot loading position, with sensors ensuring safe and stable operation by signaling workers to replenish the stock bin if needed;
3. With 26 working days per month, 2 shifts of 16 hours per day, the system can produce a finished MS100L part in 65 seconds, achieving over 18,000 parts per month, meeting detailed production plans.


9. The GSK RB08 Robot integrated with a Die-Casting Machine excels in pouring applications, enhancing process reliability.

Customer Requirements
1. The robot replaces manual labor by efficiently pouring molten aluminum into the die-casting machine.



Application Effect
1. Operating 24/7, the robot replaces manual labor, providing consistent and stable task completion;
2. In the hazardous die-casting industry, the robot mitigates risks and safeguards workers' health by avoiding high-temperature exposure;
3. Experts recognize robotic integration as a critical trend in the die-casting industry, driven by market demands and essential technical upgrades.

 

Robot Family

With more than three decades of expertise in industry control technology research and development, as well as manufacturing, GSK CNC Equipment Co., Ltd. has unveiled a groundbreaking line of industrial robots. These robots boast independent intellectual property rights and feature cutting-edge components such as robot controllers, servo motors, and servo drivers. Presently, GSK's impressive portfolio includes six distinct robot series, each tailored for specific applications: transportation, welding, polishing, painting, stacking, and paralleling, encompassing a total of 30 innovative products.
As a leading enterprise under the prestigious 'National Intelligent Manufacturing Equipment Development Special Project,' GSK CNC Equipment Co., Ltd. independently pioneers the research and development of high-quality, technologically advanced industrial robots that integrate seamlessly with GSK's renowned CNC systems. Tailored to meet user-specific requirements, these robots deliver unparalleled performance and are complemented by expertly designed fixtures and conveyors essential for comprehensive automation solutions.

 

Company Profile

 

GSK CNC Equipment Co., Ltd. (hereinafter referred to as GSK) is passionately dedicated to advancing industrial development through rigorous research and practical applications. We offer comprehensive 'trinity' packaged solutions, encompassing machine tool CNC systems, servo drives, and servo motors. Our commitment extends to pioneering the industrial robot and all-electric injection molding machine sectors. We revolutionize marketing with our innovative machine tool exhibition halls and provide comprehensive remanufacturing solutions and services. Additionally, we champion the fusion of production and education by establishing vocational education and training institutes to nurture highly skilled CNC professionals. GSK has evolved into a high-tech enterprise that seamlessly blends science, education, industry, and trade, earning us the prestigious title of 'China Southern CNC Industrial Base.'
Guided by our corporate philosophy of 'becoming a century-old enterprise and building gold quality,' and our service ethos of 'continuous improvement and user satisfaction,' GSK tirelessly enhances user product value and benefits through relentless technological advancements and innovations. We are steadfast in our mission to localize the basic equipment industry, elevate the technological standards of the industry, and drive the growth of China's national equipment manufacturing sector.

Main products:

GSK CNC System Industrial robot

Full electric injection molding machine CNC machine

Explanation of Code and Employee Details



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