Advanced CNC controller for turning-lathe GSK980TDC

• Customization: Available
• After-sales Service: 1 year
• Warranty: 1 year
• Model NO.: GSK 980TDC & AP01
• Customized: Non-Customized
• Certification: CE
• Panel model: AP01
• Materia: Metal
• Displayer: 8.4-Inch True Color LCD Display
• Linkage Axes: 5-Axis Linkage
• PLC: Online Editing
• Interface: RS232&USB&Network
• Axis: 5
• Language: Chinese,English,Russian
• Transport Package: Carton
• Trademark: GSK
• Origin: Guangzhou, China
• HS Code: 8537101901
• Production Capacity: 100000sets/Year

Product Description

Product Description

GSK 980TDc Turning Machine CNC System
GSK980TDc is an upgraded version of GSK980TDb and uses 8.4" color LCD. It supports online monitoring of ladder diagram, and provides new functions such as online machine tool commissioning wizard, teaching, auxiliary programming, and polygon turning. The standard GS2000T-N series strong-overload servo unit and servo motor of 5000 ppr encoder has μ level position accuracy and supports I/O unit extension, meeting application requirements of common and special CNC turning machines.

 

Technical Features

5 feed axes, 2 analog spindles

Minimum control accuracy: 0.1 μm, maximum moving speed: 60m/min

GS2000T-N heavy overload protective servo unit, 5000ppr encoder as the position feedback for servo motor

Adaptive servo spindle for spindle orientation, rigid tapping, cylindrical interpolation & polar coordinate interpolation

 Built-in PLC, ladder diagram display online, real time monitoring, extensible serial I/O unit

Handwheel trial cutting, demonstration, interruption

Online machine tool commissioning wizard, auxiliary programming, interface customization, direct input of graphics size, polygon turning

 MDI execution in multi-program segment

40M program storage space, 10,000 part programs, compatible program processing through USB flash drive

6-level operation authority administration, 32 time-limited shutdowns setting

8.4-inch true color LCD for multilingual display in Chinese, English, Russian, etc.    

 

Online machine tool commissioning guideline
CNC machine tools used to be commissioned by experienced engineers while the new commissioning wizard classifies commissioning steps for CNC machine tools by function, enabling simple and fast but accessible commissioning not for few engineers.

Auxiliary programming
For traditional CNC programming, programmers have to memorize a large number of instructions and complex programming formats, which makes programming boring and complicated. Auxiliary programming applies CNC programming, which enables easier and simpler programming compared with traditional practice.

Teaching
To design the profiling process, the parts program usually generates coordinate points for programming with the tool moving along the surface of the formed workpiece. The demonstration allows you to record the required coordinate values at ease.

I/O unit extension allowed
The system is adaptive to IOA-01T or IOA-02T serial l/O units. IOA-01T extensible 24-point input,16-point output;
IOA-02T extensible 40-point input, 24-point output.

 

Groove machining
The G71II groove cutting enables more efficient machining of workpieces with non-monotonous changes in contour, i.e. with less cutting time and higher machining efficiency compared with the G73

Interface customization
The system allows to customize the interface of common parameters and macrovariables comments. Users can add parameters commonly used in commissioningto the [Common Parameters] interface, enabling less time spent to find parametersand higher efficiency of commissioning; for special or complex parts, macrovariables are used in the parts programming when you can customize the macro variables comments for visual display and avoidance of errors!

Track preview
In edit mode, you can check the syntax of the program and draw the programmed trajectory and the compensation trajectory for tool C quickly.

Graph size directly input function
The user can use the angle and chamfer value of the straight line marked on the processing drawing for programming without the need for coordinate conversion,resulting easier and faster programming.

 

Turn-milling machining supported
They system consists of 5 feed axes and 2 analog spindle, with adaptive servo spindle for spindle orientation, rigid tapping, cylindrical interpolation & and polar coordinate interpolation, and capable for turning-milling machining.

 
Automatic production line expansion allowed

 

 

Technical Specification

Item	Specification
Number of control axes	Maximum number of control axes: 5
	Maximum number of universal driving axes: 5 (for linear interpolation) & 2 (for circular interpolation)
	Number of PLC control axes: 5
Coordinate value (system) and dimension	Workpiece coordinate system (G50), local coordinate system and workpiece coordinate system 1- 6 (G54 - G59)
	Selection of coordinate planes
	Position instruction range: [phone] x minimum input unit
	Absolute/incremental programming, diameter/radius programming, inch/metric unit conversion,  linear axis/rotating axis;
Preparatory function	61 G instructions, including rapid positioning, linear interpolation, circular interpolation,  cylindrical interpolation,thread cutting, polar coordinates interpolation, polygon turning,  rigid tapping, pause, tool compensation,macroprogram call, jump, cycle, etc.
Feed function	Fast moving speed:  (IS-B) 0 m/min-60,000 m/min (u level), 0.1  μ (IS-C) 0m/min-24,000 m/min (0.1 μ level)
	Rapid override: FO, 25%, 50%, and 100%, a total of four levels of real-time adjustment
	Cutting feeding speed: μ (IS-B) 0 m/min -30,000 m/min( μ level),  0.1  (IS-C) 0m/min - 24.000 m/min(0.1μ level)
	Feed override: 0~150%, a total of 16 levels of real-time adjustment
	Acceleration and deceleration of fast moving/cutting feeding: linear type, the starting speed,  ending speed and acceleration and deceleration time of acceleration and deceleration  are set through parameters
Thread cutting	Thread cutting: equal-pitch straight thread/taper thread/end face thread/circular thread,  variable-pitch straightthread/taper thread/end face thread;
	Number of threads: 1 - 99:
	Thread pitch: 0.01 mm - 500 mm (metric thread) or 0.06 tooth/inch - 2,540 inch (inch screw thread);
	Thread cutting acceleration and deceleration: linear or exponential options
	Run-out of Thread: run-out length, angle and speed characteristics can be set
Function of spindle	Spindle speed: it can be set by S code or PLC signal, and the speed range is 0 rpm ~ 9999 rpm.
	Spindle override: 50%~120%8levels of real-time adjustment
	2 0V~10V analog voltage outputs, flexible tapping/rigid tapping allowed
	One-way spindle encoder feedback, and the number of spindle encoder lines can be set.
Tool function	Tool length compensation (tool offset): 32 sets
	Tool wear compensation: 32 sets
	Tool life management: 32 group (8 cutters/group)
	Tool nose radius compensation (Type C)
	Cutter rectifying method: fixed point, trial cutting, reference point for rectifying or automatic rectifying, coordinate recording
	Tool deviation execution mode: modifying the coordinate and tool movement mode
Auxiliary function	Special M codes (M00, M01, M02, M30, M98 and M99), and other M codes are defined by PLC.
PLC function	Two-level PLC program, with a maximum of 5000 steps, and the refresh cycle of the first-level  program is 8ms
	13 basic instructions and 27 functional instructions
	PLC program supports onlin display and real-time monitoring; and supports PLC warning and PLC alarm.
	Multiple PLC program compatible, the PLC program in operation is optional.
	Basic I/O: 980TDc: 41 inputs/36 outputs 980TDC-H: 61 inputs/44 outputs
	Extensible serial l/O unit (optional): lOL-01T: 24 points input, 16 points output and 4-way analog voltage output
	IOL-02T: 40 points input, 24 points output, 8-way and 4-way analog voltage output
Program storageand editing	Program capacity: 40M and 10,000 programs (including subprograms and macroprograms)
	Editing mode: full-screen editing
	Editing function: program/program segment/word search, modification, deletion, copy and paste
	MDI enables 10 program segments to be input and run
	Support macroprogram/subprogram call, and allow 4-fold subprogram nesting
	Calculator
	Auxiliary programming
Programcheck function	Trajectory preview, graphic simulation, dry running, machine tool locking, auxiliary function locking and  single-segment running, handwheel trial cutting, demonstration
Programming simplification function	Fixed cycle, multiple canned cycle, rigid tapping, direct input of graphic size, automatic chamfering,  statementmacro instruction programming
Compensation function	Backlash compensation: 0 mm~2 mm (or 0 inch~0.2 inch); and backlash compensation mode and  frequency are set by parameters.
	Memory-based pitch error compensation: there are 1024 compensation points in total, and the compensation  points of each shaft are set through parameters.
Human-machine interface	8.4" true color LCD
	Support Chinese, English, Russian and other languages for display
	Machining track display as well as real-time zoom in & zoom out of machining track
	Position, program, tool compensation, alarm, parameter, setting, graph, diagnosis and PLC
Operation management	Operation mode: edit, automatic, input, mechanical back to zero, handwheel/single step,  manual and programingback to zero
	6-level operation authority management
	32 time-limited shutdowns
	Program switch and parameter switch
	Handwheel interruption, teaching
	Function commissioning of machine tools
Communication function	USB: USB flash drive file operation, USB flash drive file direct processing, support PLC program and  USB flashdrive upgrade of system software
	RS232: two-way transmission of parts program, parameter and other files,  supporting PLC program update
Safety function	Emergency stop, hardware travel limit, software travel limit as well as data backup and recovery
Electrical interface	5 control axes (including C axis), 2-way analog voltage output,  1-way encoder feedback input,1-way electronichandwheel input (handheld electronic handwheel allowed,  980TDC-H for 2-way handwheels), 1-way RS232, 1USB-H, 41 inputs/36 outputs (980TDC-H: 61 inputs/44 outputs)
Overall dimensions	GSK980TDc(W xH x D)	420 x260x150mm
	GSK980TDc-V(W x Hx D)	260 x420x 150mm
	GSK980TDc-B(W xHx D)	445 x345x 182mm
	GSK980TDc-H(W xH x D)	(host)400 x200x130 mm	MPU03AT (with handwheel operator panel
			400x200 x135 mm
			MPU03BT(without handwheel operator panel)
			400x200 x135 mm

Application cases

GSK980TDc CNC system applied on the gear hobbing machine in amachine toolplantin Chongqing

*Type of machine applied: gear hobbing machine;
Technical Specifications
 

Axis parameters	Moving  distance	Movable shaft torque	Positioning precision	Motor model	Drive	Cutting feed rate
X axis	350mm	15N.m	0.001mm	130SJTE-M150D	GS2075	4000mm/min
Z axis	500mm	15N.m	0.001mm	130SJTE-M150D	GS2075	8000mm/min
Y axis	360°	15N.m	0.001°	130SJTE-M150D	GS2075	180000°/min
C axis	360°	15N.m	0.001°	130SJTE-M150D	GS2075	180000°/min

Application picture and effect

*Four-axis gear hobbing machine: Y-hob spindle rotation movement,
                                                      X-radial feed movement,
                                                      C_table revolving movement,
                                                       Z-axialfeed movement;

*Able to process spur gears and helical gears;

 

installation dimension

 

Company Profile

 

GSK CNC Equipment Co., Ltd. (hereinafter referred as GSK) is specially devoted to conducting research and practice of basic equipment industrial development, providing "trinity" packaged solutions of machine tool CNC system, servo drive and servo motor, taking initiative in the expansion of industrial robot and all-electric injection molding machine field, developing the new marketing mode of machine tool exhibition hall, providing the customers with all-round professional machine tool remanufacturing solutions and services, promoting the integration of production and education, setting up the vocational education and training institute, as well as conducting highly skilled CNC personnel training. It has developed into a high-tech enterprise integrating science, education, industry and trade, thus being known as "China Southern CNC Industrial Base". 
Adhering to the corporate philosophy of "making itself a century-old enterprise and building gold quality" and the service spirit of "keeping improvement and making users satisfied", GSK enhances the user product value & benefits through continuous technological progress and innovation, and makes unremitting efforts to promote the localization process of basic equipment industry, improve the technological level of the industry, and promote the development of China's national equipment manufacturing industry. 

Main products:

                            GSK CNC System                                                                          Idustrial robot  

Full electric injection molding machine                                              CNC machine

                                             



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